An integrated process for producing C3-C4 olefins or di-olefins including: contacting a hydrocarbon feed and a catalyst feed in a fluidized dehydrogenation reactor under conditions such that a product mixture is formed and the catalyst is at least partially deactivated; transferring the product mixture and the catalyst from the reactor to a cyclonic separation system under conditions such that the product mixture is converted to form a new product mixture and is separated from the catalyst; transferring at least a portion of the catalyst to a regenerator vessel and heating it in order to combust the coke deposited thereon; subjecting the catalyst to a conditioning step to form an oxygen-containing, at least partially reactivated catalyst; and transferring the partially reactivated catalyst back to the fluidized dehydrogenation reactor.

An integrated process for producing C3-C4 olefins or di-olefins including: contacting a hydrocarbon feed and a catalyst feed in a fluidized dehydrogenation reactor under conditions such that a product mixture is formed and the catalyst is at least partially deactivated; transferring the product mixture and the catalyst from the reactor to a cyclonic separation system under conditions such that the product mixture is converted to form a new product mixture and is separated from the catalyst; transferring at least a portion of the catalyst to a regenerator vessel and heating it in order to combust the coke deposited thereon; subjecting the catalyst to a conditioning step to form an oxygen-containing, at least partially reactivated catalyst; and transferring the partially reactivated catalyst back to the fluidized dehydrogenation reactor.

The present disclosure provides that a catalyst exhibits excellent catalytic activity in both a hydrogenation involving a hydrogen-storing body containing an aromatic compound, and a dehydrogenation involving a hydrogen-supplying body containing a hydrogen derivative of the aromatic compound, wherein the catalyst contains a nanocrystalline composite having two or more accumulated flake-like nanocrystalline pieces in a connected state, the flake-like nanocrystalline pieces each having a main surface and an end surface, and in that the nanocrystalline composite is configured such that, when two adjacent nanocrystalline pieces are viewed, an end surface of at least one of the nanocrystalline pieces is connected.

The present disclosure provides that a catalyst exhibits excellent catalytic activity in both a hydrogenation involving a hydrogen-storing body containing an aromatic compound, and a dehydrogenation involving a hydrogen-supplying body containing a hydrogen derivative of the aromatic compound, wherein the catalyst contains a nanocrystalline composite having two or more accumulated flake-like nanocrystalline pieces in a connected state, the flake-like nanocrystalline pieces each having a main surface and an end surface, and in that the nanocrystalline composite is configured such that, when two adjacent nanocrystalline pieces are viewed, an end surface of at least one of the nanocrystalline pieces is connected.

Ceramic compositions with catalytic activity are provided, along with methods for using such catalytic ceramic compositions. The ceramic compositions correspond to compositions that can acquire increased catalytic activity by cyclic exposure of the ceramic composition to reducing and oxidizing environments at a sufficiently elevated temperature. The ceramic compositions can be beneficial for use as catalysts in reaction environments involving swings of temperature and/or pressure conditions, such as a reverse flow reaction environment. Based on cyclic exposure to oxidizing and reducing conditions, the surface of the ceramic composition can be converted from a substantially fully oxidized state to various states including at least some dopant metal particles supported on a structural oxide surface.

Ceramic compositions with catalytic activity are provided, along with methods for using such catalytic ceramic compositions. The ceramic compositions correspond to compositions that can acquire increased catalytic activity by cyclic exposure of the ceramic composition to reducing and oxidizing environments at a sufficiently elevated temperature. The ceramic compositions can be beneficial for use as catalysts in reaction environments involving swings of temperature and/or pressure conditions, such as a reverse flow reaction environment. Based on cyclic exposure to oxidizing and reducing conditions, the surface of the ceramic composition can be converted from a substantially fully oxidized state to various states including at least some dopant metal particles supported on a structural oxide surface.

Described is an industrial scale chemical reactor or reactor containing a shell having an inner wall, and at least one channel inside the shell. The shell has a circular, square, or rectangular cross-sectional area. All of the internal dimensions of the channel are greater than 10 mm, and optionally less than 50 mm. The channel has a rectangular cross-sectional area, and contains a catalyst bed containing catalyst particles and/or pieces containing catalyst particles packed inside the channel. The reactor has improved shell volume utilization, catalyst loading capacities, heat exchange efficiency, process intensification, or combinations thereof, compared to currently existing reactors. Exothermic reactions, such as the Fischer-Tropsch synthesis can be performed inside the channels of the reactor. Also described are methods of making the reactor.

Described is an industrial scale chemical reactor or reactor containing a shell having an inner wall, and at least one channel inside the shell. The shell has a circular, square, or rectangular cross-sectional area. All of the internal dimensions of the channel are greater than 10 mm, and optionally less than 50 mm. The channel has a rectangular cross-sectional area, and contains a catalyst bed containing catalyst particles and/or pieces containing catalyst particles packed inside the channel. The reactor has improved shell volume utilization, catalyst loading capacities, heat exchange efficiency, process intensification, or combinations thereof, compared to currently existing reactors. Exothermic reactions, such as the Fischer-Tropsch synthesis can be performed inside the channels of the reactor. Also described are methods of making the reactor.

An industrial furnace and a method for roasting or regenerating spent petroleum catalysts. The furnace particularly includes a device to set the catalysts in motion along the bottom of the furnace to cause the catalysts to circulate from the inlet towards the outlet of the furnace; a first zone decarbonizing the spent catalysts to obtain decarbonized catalysts, followed by: a second zone including a plurality of oxygen feed devices distributed along the length of the second zone and placing the decarbonized catalysts in contact with the oxygen feed, the second zone desulfurizing the decarbonized catalysts to obtain roasted or regenerated catalysts.

An industrial furnace and a method for roasting or regenerating spent petroleum catalysts. The furnace particularly includes a device to set the catalysts in motion along the bottom of the furnace to cause the catalysts to circulate from the inlet towards the outlet of the furnace; a first zone decarbonizing the spent catalysts to obtain decarbonized catalysts, followed by: a second zone including a plurality of oxygen feed devices distributed along the length of the second zone and placing the decarbonized catalysts in contact with the oxygen feed, the second zone desulfurizing the decarbonized catalysts to obtain roasted or regenerated catalysts.