A rolling controller executes speed and tension control, and roll gap and plate thickness control when rolling speed is less than a boundary value, while executing roll gap and plate tension control, and speed and plate thickness control when the rolling speed is equal to or greater than the boundary value. If the rolling speed rises across the boundary value, the rolling controller sets the rolling speed to zero such that a speed correction amount in the speed and tension control before the transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed after the transboundary.

The invention relates to a device and a method for descaling a workpiece, which is in motion in relation to the device in a movement direction (X). The device (10) comprises a rotor head (14), which is rotatable about an axis of rotation (R), which is inclined diagonally at an angle () with respect to an orthogonal on a surface (20) of the workpiece (12). Furthermore, the device comprises multiple jet nozzles (16), which are attached on the rotor head (14), wherein a liquid (18), in particular water, is dispensable onto the workpiece (12) at an angle of attack () inclined to the surface (20) of the workpiece (12) from the jet nozzles (16). The jet nozzles (16) are fixedly attached on the rotor head (14) such that during rotation of the rotor head (14) about its axis of rotation (R), the spraying direction (S) of the liquid (18) dispensed from the jet nozzles (16), with respect to a projection in a plane parallel to the surface (20) of the workpiece (12), is aligned opposing, i.e., at a spraying angle () of approximately 180, the movement direction (X) of the workpiece (12).

A method is disclosed for determining the speed of a rolling stock, for example the belt speed of a rolling belt, wherein electromagnetic radiation in the microwave range is transmitted to the rolling stock by at least one transmitting and receiving device and the belt speed is determined on the basis of the reflected and received reflection signal in an evaluation device. A device for carrying out such method is also disclosed.

A method for controlling a roller line, preferably a cold roller line, which has one or more roller stands each with two working rollers, which form a roller gap, through which a roller band is transportable. One or both working rollers can shift relative to the other, so that the roller gap is adjustable. The method includes making available a reference speed, which is a parameter for controlling the roller line, measurement of speed of the roller band before the inlet into the roller gap, measurement of the thickness of the roller band before the inlet into the roller gap, and adjustment of the roller gap of one or more roller frames in the roller line on the basis of measured speed and thickness before the inlet into the roller gap as well as the reference speed.

A process inferentially determines hydrodynamic bearing flotation in a metal rolling operation for a metal roller bearing. The process receives from a mill stand processing the metal roll a rolling load of the metal roll, a gap between a pair of rollers pressing the metal roll, and a speed of the metal roll through the pair of rollers. The process further receives from the mill stand a gauge of the metal roll after the metal roll has passed through the pair of rollers. The process determines the hydrodynamic bearing flotation using the rolling load of the metal roll, the gap between a pair of rollers pressing the metal roll, the speed of the metal roll through the pair of rollers, and the gauge of the metal roll after the metal roll has passed through the pair of rollers. The process then adjusts the gap between the pair of rollers based on the determined hydrodynamic bearing flotation.

A method for cold rolling rolled stock (2) in a mill train (1) with multiple roll stands (3 to 7). An upper limit temperature and/or a lower limit temperature is provided for a rolled stock temperature of the rolled stock (2) for at least one rolling pass, and the rolled stock temperature is controlled and/or regulated by at least one control or regulating measure such that during the at least one rolling pass, the rolled stock temperature does not exceed the upper limit temperature specified for the rolling pass and/or the rolled stock temperature does not fall below the lower limit temperature specified for the rolling pass.

Control system for cold rolling mills to improve sheet metal thickness uniformity. Sensors monitor the state of the cold rolling mill by measuring (i) roll eccentricity, (ii) roll slips during mill operation, (iii) mill disturbances from roll speed or roll force manifestations, and (iv) unknown disturbances referred to as process noise. The controller analyzes data from sensors to compensate. Data collected during the mill operation by the sensors are delayed in reaching the controller. This communication delay is accounted for by using a filter. Since an objective of the controller software is dynamic identification of eccentricity of the back up rolls, which is non-linear by nature, an Extended Kalman Filter may be used.

A slit plant comprises a rest bar (14), for regulating the transversal position of an inlet guide to the molder unit (12), a rolling unit for reducing the billet to a rolled section having two sections, a cutting box (13) for separating the two sections into two separate strands, one or more rolling units for rolling the two strands (1, 2), pairs of speed and/or section measurers (20, 21) downstream of the cutting box (13), a shear (15). The method for controlling the plant provides measuring the rolling speeds V1 and V2 of each of the two strands (1, 2) and/or of the respective sections A1 and A2 of the two strands (1, 2) downstream of the cutting box (13) by means of pairs of measurers; detecting the lengths of the two strands (1, 2) and calculating the difference in length thereof, based on which the plant, in a successive feedback step, is activated to decrease the difference in length between the two strands (1, 2).

A rolled sheet metal mill controller for controlling thickness of sheet metal produced by rolls of the mill, the controller comprising one or more processors and code stored on media readable by the one or more processors to control the thickness of the produced sheet metal, the controller including an input coupled to receive multiple measured mill parameters including produced sheet metal thickness that is time delayed from the production of the sheet metal, multiple models of the sheet metal mill, wherein the sheet metal thickness is modeled as an input varying delay, and at least one internal disturbance model based on one or more of the multiple measured parameters coupled to the input, a Kalman filter based on the multiple models, and an output coupled to control a gap between the rolls that produce the rolled sheet metal.

A method of cooling a material in a cooling system of a rolling mill using a cooling fluid, which includes the steps of: conveying, by a transportation mechanism, a length of material into the cooling system of a rolling mill; measuring, by a sensor, a speed of the length of material; comparing, by a control system, the measured speed to a setpoint speed, wherein the setpoint speed has a corresponding first flow rate of the cooling fluid; calculating, by the control system, a second flow rate of the cooling fluid based on the comparison, wherein the second flow rate is different from the first flow rate; and applying, to the material in the cooling system, the cooling fluid at the second flow rate.