One or more hollow billets are loaded onto an elongate mandrel bar for extrusion. The billets are transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

A method (100) of manufacturing a clamping strap (10) configured to hold and support a hanging object (20) against a structure (21), which is to carry the hanging object, and a clamping strap obtainable by said method; said method comprising providing (101) an extruded elongated aluminium profile having an initial material thickness (T.sub.0) and an initial cross-sectional area (A.sub.0), said profile having a longitudinal direction, which coincides with the extrusion direction of the profile; forming the profile in a bending step (102) into a shape comprising a first end attachment portion (1a), a second end attachment portion (1b), and an intermediate portion (2) located between said first and second end attachment portions (1a; 1b) in a longitudinal direction of the profile (11), said intermediate portion (2) being configured to at least partially encircle the hanging object (20) when mounted to the structure (21); said method including forming said profile by means of locally thinning the profile in a longitudinal direction of the profile (11), in a thinning C operation (103) to obtain one or more thinned portions having a lower material thickness than the initial material thickness (T.sub.0); or locally axially compressing the profile in an axial compression step (104) to obtain one of more axially compressed portions having a higher material thickness than the initial material thickness (T.sub.0) and/or greater cross sectional area than the initial cross-sectional area (A.sub.0); or by a combination of said thinning operation (103) and said axial compression step (104).

A method of forming a fiber-reinforced composite part includes forming a composite preform by extruding a hollow metal shape onto a fiber-reinforced preform at an extrusion temperature and cooling the hollow metal shape from the extrusion temperature to a temperature less than the extrusion temperature. Heat from the hollow metal shape cooling from the extrusion temperature is conducted into the fiber-reinforced preform for curing thereof. Also, thermal contraction of the hollow metal shape onto the fiber-reinforced preform applies a consolidation pressure on the fiber-reinforced preform for curing thereof. The fiber-reinforced preform may be a hollow fiber-reinforced preform and a die can be moved through the hollow fiber-reinforced preform such that consolidation pressure is applied thereto by a combination of the thermal contraction of the hollow metal shape onto the hollow fiber-reinforced preform and the die moving through the hollow fiber-reinforced preform.

A method (100) of manufacturing a clamping strap (10) configured to hold and support a hanging object (20) against a structure (21), which is to carry the hanging object, and a clamping strap obtainable by said method; said method comprising providing (101) an extruded elongated aluminium profile having an initial material thickness (T.sub.0) and an initial cross-sectional area (A.sub.0), said profile having a longitudinal direction, which coincides with the extrusion direction of the profile; forming the profile in a bending step (102) into a shape comprising a first end attachment portion (1a), a second end attachment portion (1b), and an intermediate portion (2) located between said first and second end attachment portions (1a; 1b) in a longitudinal direction of the profile (11), said intermediate portion (2) being configured to at least partially encircle the hanging object (20) when mounted to the structure (21); said method including forming said profile by means of locally thinning the profile in a longitudinal direction of the profile (11), in a thinning C operation (103) to obtain one or more thinned portions having a lower material thickness than the initial material thickness (T.sub.0); or locally axially compressing the profile in an axial compression step (104) to obtain one of more axially compressed portions having a higher material thickness than the initial material thickness (T.sub.0) and/or greater cross sectional area than the initial cross-sectional area (A.sub.0); or by a combination of said thinning operation (103) and said axial compression step (104).

A bumper cross member for a motor vehicle is produced from an extruded hollow profile and has a front side forming an impact side, a rear side in opposition to the front side, end zones configured for connection to the motor vehicle, a central zone extending between the end zones and bent toward the impact side, and top and bottom sides connecting the rear side with the front side. Each of the top and bottom sides has a projecting flange which is separated from the rear side by a separation cut configured to end shy of the end zones so that the flanges are connected with the bumper cross member in the end zones.

Systems, devices, and methods are described for extruding materials. In certain embodiments, one or more hollow billets are loaded onto an elongate mandrel bar and transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

Systems, devices, and methods are described for extruding materials. In certain embodiments, one or more hollow billets are loaded onto an elongate mandrel bar and transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

An extrusion- or pultrusion device (1) for forming a profile product (2) in a production direction (Y), said device comprising: rotating die (3) having two opposite first and second side walls (5, 6) and an outer circumferential surface (4) there between, wherein the rotating die (3) comprises a first side portion (23) in connection to the first side wall and a second side portion (25) in connection to the second side wall (6) and a mid-portion (22) extending between the first and second side portions (23, 25), wherein the first and/or second side portions (23, 25) comprises first and second flange portions (18, 19) extending in a radial direction (R) with an extension greater than a radial extension of at least a part of the mid-portion (22).

An extrusion—or pultrusion device (1) for forming a profile product (2) in a production direction (Y), said device comprising:

a rotating die (3) having two opposite first and second side walls (5, 6) and an outer circumferential surface (4) there between, wherein the rotating die (3) comprises a first side portion (23) in connection to the first side wall and a second side portion (25) in connection to the second side wall (6) and a mid-portion (22) extending between the first and second side portions (23, 25), wherein the first and/or second side portions (23, 25) comprises an recess (29) extending in a radial direction (R) with an extension being less than a radial extension of at least a part of the mid-portion (22).

A bumper cross member for a motor vehicle is produced from an extruded hollow profile and has a front side forming an impact side, a rear side in opposition to the front side, end zones configured for connection to the motor vehicle, a central zone extending between the end zones and bent toward the impact side, and top and bottom sides connecting the rear side with the front side. Each of the top and bottom skies has a projecting flange which is separated from the rear side by a separation cut configured to end shy of the end zones so that the flanges are connected with the bumper cross member in the end zones.