Provided are a protrusion forming device, a protrusion forming method, and a formed article, with which a height equal to or greater than the plate thickness is possible, the edges are sharp, and cracking can be prevented. This protrusion forming device is characterized by being equipped with a die unit provided with a die hole, and a punch unit having a large punch part with a size such that this part cannot be inserted into the die hole, and a small punch part that protrudes from the large punch part toward the die unit and can be inserted into the die hole, and characterized in that the workpiece is deformed by pressing a portion of the workpiece arranged between the die unit and the punch unit toward the die unit by means of the punch unit, thereby forming a protrusion.

A cutting method using a stamping press according to the present disclosure is a method to cut a workpiece that is configured from a first metal sheet and a second metal sheet joined at a weld portion and that has a heat-affected zone around the weld portion, in which the workpiece is cut using a punch. The punch includes a flat portion and a projecting portion projected more toward the workpiece than a flat portion of the punch. The workpiece is positioned with respect to the punch at a position such that the projecting portion starts cutting at least at one out of the heat-affected zone or the weld portion before the flat portion cuts the workpiece. The workpiece is then cut by moving the punch and a die relative to each other in this state of positioning so as to shear across the weld portion on the workpiece.

A cutting method using a stamping press according to the present disclosure is a method to cut a workpiece that is configured from a first metal sheet and a second metal sheet joined at a weld portion and that has a heat-affected zone around the weld portion, in which the workpiece is cut using a punch. The punch includes a flat portion and a projecting portion projected more toward the workpiece than a flat portion of the punch. The workpiece is positioned with respect to the punch at a position such that the projecting portion starts cutting at least at one out of the heat-affected zone or the weld portion before the flat portion cuts the workpiece. The workpiece is then cut by moving the punch and a die relative to each other in this state of positioning so as to shear across the weld portion on the workpiece.

The present disclosure concerns a process for the blanking of metal parts (1) from a —layered basic material (51) composed of a number of mutually stacked individual layers (50) placed and clamped between a blanking die (80) and a blank holder (70) of a blanking device (100), wherein a blanking punch (31; 32) of the blanking device (100) is moved relative to the blanking die (80) to cut and separate the metal parts (1) from the basic material (51). According to the present disclosure, such multi-layer blanking process is carried out in two successive stages (I, II), whereof a first stage (I) entails the punching of holes (3) by a first blanking punch (31) without applying a counter punch and whereof a second stage (II) entails the blanking of the metal parts (1) by a second blanking punch (32) while being supported by a counter punch (40).

The present disclosure concerns a process for the blanking of metal parts (1) from a —layered basic material (51) composed of a number of mutually stacked individual layers (50) placed and clamped between a blanking die (80) and a blank holder (70) of a blanking device (100), wherein a blanking punch (31; 32) of the blanking device (100) is moved relative to the blanking die (80) to cut and separate the metal parts (1) from the basic material (51). According to the present disclosure, such multi-layer blanking process is carried out in two successive stages (I, II), whereof a first stage (I) entails the punching of holes (3) by a first blanking punch (31) without applying a counter punch and whereof a second stage (II) entails the blanking of the metal parts (1) by a second blanking punch (32) while being supported by a counter punch (40).

A fine blanking system comprises one or more movable parts, further comprises at least one first drive of a first drive type and at least one second drive of a second drive type different from the first drive type for driving at least one of the movable parts, wherein the first drive and the second drive are arranged to drive the same movable part.

The present disclosure concerns a process for the blanking of metal parts (1) from a—layered basic material (51) composed of a number of mutually stacked individual layers (50) placed and clamped between a blanking die (80) and a blank holder (70) of a blanking device (100), wherein a blanking punch (31; 32) of the blanking device (100) is moved relative to the blanking die (80) to cut and separate the metal parts (1) from the basic material (51). According to the present disclosure, such multi-layer blanking process is carried out in two successive stages (I, II), whereof a first stage (I) entails the punching of holes (3) by a first blanking punch (31) without applying a counter punch and whereof a second stage (II) entails the blanking of the metal parts (1) by a second blanking punch (32) while being supported by a counter punch (40).

The present disclosure concerns a process for the blanking of metal parts (1) from a—layered basic material (51) composed of a number of mutually stacked individual layers (50) placed and clamped between a blanking die (80) and a blank holder (70) of a blanking device (100), wherein a blanking punch (31; 32) of the blanking device (100) is moved relative to the blanking die (80) to cut and separate the metal parts (1) from the basic material (51). According to the present disclosure, such multi-layer blanking process is carried out in two successive stages (I, II), whereof a first stage (I) entails the punching of holes (3) by a first blanking punch (31) without applying a counter punch and whereof a second stage (II) entails the blanking of the metal parts (1) by a second blanking punch (32) while being supported by a counter punch (40).

The present invention has as its technical problem to provide a punching method able to stably secure a stretch-flangeability equal to or greater than the case of using a punch having a flat blade at its bottom surface. The punching method of the present invention is a method of punching a metal sheet using a punching and shearing device provided with a punch having an upper blade having a horizontal part with respect to the cutting line in part and having parts other than the horizontal part comprised of inclined parts and a die having a lower blade wherein the upper blade used for the punching process has a shape where the inclined parts first contact the metal sheet at the time of a punching process.

In a brake-disc intermediate product, a corrugated portion is molded using an upper mold and a lower mold. The brake-disc intermediate product is set in a mold, the mold has a slope corresponding to the corrugated portion, and an angular portion formed along the outer circumferential edge of the corrugated portion is in contact with the slope in a state where the brake-disc intermediate product is set in the mold. The angular portion in contact with the slope is deformed by pressing the brake-disc intermediate product in a direction of the mold, to mold a chamfer portion. The slope is formed so that a chamfering angle formed with respect to an inner bottom surface of the mold is larger at a portion in contact with the concave portion than a chamfering angle at a portion in contact with the convex portion.