B23H1/022

Power source device for electric discharge machine

A power supply device for an electric discharge machine includes a DC power supply which is connected in parallel to an electrode gap, a plurality of switching elements which are in parallel to each other and which are arranged between the electrode gap and the DC power supply, a current value acquisition unit for acquiring a value of a current, and an ON-OFF control unit which, during the time when the current value reaches a predetermined value until the time when the current starts to fall, sets a cycle for switching the plurality of switching elements from off to on to the same cycle, switches the plurality of switching elements from off to on in a predetermined order for each timing of a phase of 90°, which is 360° divided by the number of the plurality of switching elements, sets an ON-period of each of the plurality of switching elements based on a difference between the value of the current and the predetermined value, and performs ON-OFF control of the plurality of switching elements based on the cycle, the timing, and the ON-period.

Zero Excess Energy Storage Transformer
20230387911 · 2023-11-30 · ·

A drive circuit configured to drive a load. The drive circuit comprises a transformer. The transformer comprises a transformer primary comprising one or more primary windings connected to arms that pass through a magnetic material. The transformer also comprises a transformer secondary comprising secondary windings connected to planar secondary conductors which pass through the inside of the arms. The drive circuit also comprises a voltage source configured to apply a voltage across the transformer primary.

Wire electrical discharge machine and endface position determining method
11458554 · 2022-10-04 · ·

A wire electrical discharge machine determines the position of an endface of a workpiece by relatively moving a wire electrode toward the workpiece. The wire electrical discharge machine includes: a voltage application control unit configured to continuously apply voltage pulses between the wire electrode and the workpiece; a voltage detection unit configured to detect a voltage between the wire electrode and the workpiece; a pulse occurrence ratio calculation unit configured to calculate a pulse occurrence ratio that is a ratio of the number of the voltage pulses detected by the voltage detection unit to the number of the voltage pulses applied per a predetermined time by the voltage application control unit; and an endface position determination unit configured to determine the position of the endface of the workpiece based on the pulse occurrence ratio.

Electrical discharge machining device, electrical discharge machining method, and design method

An electrical discharge machining device provided, using a floating capacitance to provide a machining target with improved surface roughness. An electrical discharge machining device 1 includes a current supply circuit 3 that supplies a current to a gap between an electrode 17 and a machining target 19 so as to provide electrical discharge machining. A floating capacitance portion 21 occurs between the electrode 17 and the machining target 19 in the electrical discharge machining. The floating capacitance portion 21 supplies its stored charge to the gap in the electrical discharge machining. A capacitor 11 stores a charge before the floating capacitance portion 21 is discharged. After the floating capacitance portion is discharged, the capacitor 11 charges the floating capacitance portion 21. The floating capacitance portion 21 is discharged again after it is charged. Such an operation generates a pulse current, thereby providing electrical discharge machining.

Device and method for forming metal plate by using high-energy electric pulse to drive energetic materials
11389853 · 2022-07-19 · ·

The present disclosure discloses a device and a method for forming a metal plate by using a high-energy electric pulse to drive an energetic material. The device includes high-energy pulse discharge equipment, an intelligent robot arm control system, a vacuum pumping device, a hydraulic press, a forming die, positive and negative electrodes, an energetic rod, and liquid supply equipment. According to the present disclosure, energy of a metal wire is added to energy of an energetic material after energy release to implement high-rate forming of the plate. A discharge voltage of the high-energy pulse discharge equipment is reduced and a service life thereof is prolonged. The discharge equipment is triggered by the manufactured small-size electric pulse metal wire, thereby reducing a volume and costs of the equipment and miniaturizing the equipment to implement precise operating, forming, and intelligent integration with the robot arm control system.

ELECTRIC DISCHARGE MACHINE
20220063008 · 2022-03-03 · ·

An electric discharge machine includes a DC power supply, a main switching element, a polarity switching circuit, a pulse generator, a detector, and a discharge controller. The DC power supply supplies a current to a machining gap. The pulse generator switches the main switching element and one of a positive switching element and a reverse switching element of the polarity switching circuit at a predetermined switching frequency. The detector detects an interpolar voltage in the machining gap. The discharge controller includes a storage that stores a coefficient indicating a removal quantity per discharge count for each operation pattern, and a calculator that calculates the discharge count from the interpolar voltage and estimates the removal quantity from the discharge count and the coefficient according to the operation patterns.

Wire electrical discharge machine
11135668 · 2021-10-05 · ·

A wire electrical discharge machine includes a first voltage applying circuit, a second voltage applying circuit, and a switch controller. The first voltage applying circuit includes a first DC power source for applying a positive polarity voltage across an electrode gap, and a first switch for on/off-switching of application of the positive polarity voltage. The second voltage applying circuit includes a second DC power source for applying a reverse polarity voltage to the electrode gap, and a second switch for on/off-switching of application of the reverse polarity voltage. The switch controller controls the first switch and the second switch so that the first switch and the second switch are not turned on simultaneously. The first DC power source and the second DC power source are set up so that the absolute value of the reverse polarity voltage is lower than the absolute value of the positive polarity voltage.

Electrical discharge machine time slice power supply
11084112 · 2021-08-10 · ·

The specification discloses an electrical discharge machining (EDM) system and method capable of defining an unlimited number of waveforms. The system and method define logical waveforms using a plurality of time slices, each having a voltage and a width. The time slices are applied to the system power section where they are amplified and delivered to the electrode.

METHOD AND DEVICE FOR WIRE ELECTRICAL DISCHARGE MACHINING
20210170513 · 2021-06-10 ·

A method for controlling a wire electrical discharge machining (WEDM) process, in which the wire traveling speed V.sub.W is adapted in-process, while cutting. The method for controlling a wire electrical discharge machining (WEDM) process according the invention includes adapting the wire traveling speed in-process, wherein the method comprises the steps of: determining the position of each discharge along the engagement line of a wire and a work piece; determining the size of a crater provoked at the wire by each discharge; creating a real time wire wearing model based on the position of each discharge along the engagement line of the wire and the work piece, and based on the size of the crater occurring at each said determined position of each discharge along the engagement line of a wire and a work piece, and based on the current wire traveling speed; and continuously comparing the wire wearing model with one or more wire wearing limits, and adjusting the wire traveling speed according to the comparison of the actual wire wearing model and the one or more wire wearing limits. The wire electrical discharge machining process is conducted with reduced wire consumption, safely, efficiently and profitably.

DEVICE AND METHOD FOR FORMING METAL PLATE BY USING HIGH-ENERGY ELECTRIC PULSE TO DRIVE ENERGETIC MATERIALS
20210187579 · 2021-06-24 ·

The present disclosure discloses a device and a method for forming a metal plate by using a high-energy electric pulse to drive an energetic material. The device includes high-energy pulse discharge equipment, an intelligent robot arm control system, a vacuum pumping device, a hydraulic press, a forming die, positive and negative electrodes, an energetic rod, and liquid supply equipment. According to the present disclosure, energy of a metal wire is added to energy of an energetic material after energy release to implement high-rate forming of the plate. A discharge voltage of the high-energy pulse discharge equipment is reduced and a service life thereof is prolonged. The discharge equipment is triggered by the manufactured small-size electric pulse metal wire, thereby reducing a volume and costs of the equipment and miniaturizing the equipment to implement precise operating, forming, and intelligent integration with the robot arm control system.