The present invention relates to a wire electrode for spark-erosion cutting having a core (2), which contains a metal or a metal alloy, and a covering layer (3), surrounding the core (2), which comprises regions the morphology of which corresponds to block-like particles, which are spatially separated, at least over a portion of their circumference, from each other and/or the core material by cracks, characterized in that, viewed in a wire cross section perpendicular or parallel to the wire longitudinal axis, the portion amounting to more than 50% of the surface area of a region with the morphology of a block-like particle contains a copper-zinc alloy with a zinc concentration of 58.5-67 wt.-%, wherein, in a view perpendicular to the wire surface, the proportion of the surface formed by the block-like particles is more than 20% and less than 50% of the entire surface of the wire electrode and the block-like particles the surface area of which in each case lies in the range of 25-250 μm.sup.2 in total make up a proportion of more than 50% of the surface area of all block-like particles.

An object of the present invention is to improve machining speed by realizing both conductive properties and discharge performance with regard to an electrode wire for wire electric discharge machining, the electrode wire being obtained by plating a steel wire with a copper-zinc alloy. Another object is to suppress the occurrence of separation, cracking, and the like of plating in a wire-drawing step of an electrode wire. An electrode wire for wire electric discharge machining of the present invention includes a steel wire (11) serving as a core wire, and a plating layer (12) that covers the steel wire and that is composed of a copper-zinc alloy, in which an average zinc concentration of the plating layer is 60% to 75% by mass, a conductivity of the plating layer is 10% to 20% IACS, and a wire diameter is 30 to 200 μm.

An object of the present invention is to improve machining speed by realizing both conductive properties and discharge performance with regard to an electrode wire for wire electric discharge machining, the electrode wire being obtained by plating a steel wire with a copper-zinc alloy. Another object is to suppress the occurrence of separation, cracking, and the like of plating in a wire-drawing step of an electrode wire. An electrode wire for wire electric discharge machining of the present invention includes a steel wire (11) serving as a core wire, and a plating layer (12) that covers the steel wire and that is composed of a copper-zinc alloy, in which an average zinc concentration of the plating layer is 60% to 75% by mass, a conductivity of the plating layer is 10% to 20% IACS, and a wire diameter is 30 to 200 μm.

To provide an electrode wire for electrical discharge machining including β-brass and γ-brass arranged on an outer peripheral surface of a core and a method of manufacturing the electrode wire, capable of enhancing wire connection performance and cutting down manufacturing cost while trying to increase a processing speed.

The electrode wire for electrical discharge machining according to this invention comprises: an external layer including β-brass and γ-brass; and a core having an undulating shape formed at a boundary surface with the external layer. The β-brass and the γ-brass are arranged densely and sparsely at the boundary surface of the undulating shape. The method of manufacturing an electrode wire for electrical discharge machining according to this invention comprises: a thermal processing step of executing thermal process on a base material under a predetermined thermal processing condition, the base material having a core with a zinc-coated surface; and a wire drawing step of drawing a base wire under a predetermined wire drawing condition provided with β-brass and γ-brass formed at the surface of the core by the thermal process to make the γ-brass reach the core, thereby forming a boundary surface of the core with an external layer into an undulating shape.

To provide an electrode wire for electrical discharge machining including β-brass and γ-brass arranged on an outer peripheral surface of a core and a method of manufacturing the electrode wire, capable of enhancing wire connection performance and cutting down manufacturing cost while trying to increase a processing speed.

The electrode wire for electrical discharge machining according to this invention comprises: an external layer including β-brass and γ-brass; and a core having an undulating shape formed at a boundary surface with the external layer. The β-brass and the γ-brass are arranged densely and sparsely at the boundary surface of the undulating shape. The method of manufacturing an electrode wire for electrical discharge machining according to this invention comprises: a thermal processing step of executing thermal process on a base material under a predetermined thermal processing condition, the base material having a core with a zinc-coated surface; and a wire drawing step of drawing a base wire under a predetermined wire drawing condition provided with β-brass and γ-brass formed at the surface of the core by the thermal process to make the γ-brass reach the core, thereby forming a boundary surface of the core with an external layer into an undulating shape.

An electrical discharge machining electrode wire includes a core including a copper or a copper alloy, and a covering layer covering a periphery of the core and including a zinc. The covering layer includes an inner layer including a γ-phase of copper-zinc based alloy and covering the periphery of the core, and an outer layer including an ε-phase of copper-zinc based alloy and covering a periphery of the inner layer. An x-ray diffraction intensity of (0001) of the ε-phase is more than twice an x-ray diffraction intensity of (332) of the γ-phase.

An electrical discharge machining electrode wire includes a core including a copper or a copper alloy, and a covering layer covering a periphery of the core and including a zinc. The covering layer includes an inner layer including a γ-phase of copper-zinc based alloy and covering the periphery of the core, and an outer layer including an ε-phase of copper-zinc based alloy and covering a periphery of the inner layer. An x-ray diffraction intensity of (0001) of the ε-phase is more than twice an x-ray diffraction intensity of (332) of the γ-phase.

An electrode wire for electroerosion machining, the electrode wire including a metal core, made of one or more layers of metal or metal alloy. On the metal core there is a coating having an alloy different from that of the metal core, and containing more than 50% by weight of zinc. The coating includes delta-phase copper-zinc alloy.

An electrode wire for electroerosion machining, the electrode wire including a metal core, made of one or more layers of metal or metal alloy. On the metal core there is a coating having an alloy different from that of the metal core, and containing more than 50% by weight of zinc. The coating includes delta-phase copper-zinc alloy.

Methods of repairing a part having a firtree-shaped feature requiring rework are disclosed. An embodiment of the method includes receiving the part having the firtree-shaped feature requiring rework. The part is installed in a machine configured for wire electrical discharge machining (EDM). A location of the firtree-shaped feature relative to a datum of the machine is then determined. Wire EDM is performed on the firtree-shaped feature.