B23K2103/10

ROLLED (FeCoNiCrRn/Al)-2024Al COMPOSITE PANEL AND FABRICATION METHOD THEREOF
20220388049 · 2022-12-08 · ·

Disclosed are a rolled (FeCoNiCrR.sub.n/Al)-2024Al composite panel and a preparation method therefor. The preparation method involves taking pure aluminum as a matrix, adding an FeCoNiCrR.sub.n medium-entropy alloy with a high strength and toughness as an reinforcing phase to prepare an FeCoNiCrR.sub.n/Al composite material, then laminating the FeCoNiCrR.sub.n/Al composite material with aluminum alloy 2024, and preparing the (FeCoNiCrR.sub.n/Al)-2024Al composite board by means of hot-rolling recombination, which solves the problem that high-strength aluminum matrix composites (AMCs) are prone to instantaneous breakability and low ductility, thereby improving the overall performance of the material. The present disclosure adopts microwave sintering (MWS) to fabricate a medium-entropy alloy-reinforced AMC, and adopts hot-roll bonding to fabricate the (FeCoNiCrR.sub.n/Al)-2024Al metal composite panel. The composite panel fabricated by the present disclosure has excellent comprehensive mechanical properties, and has high application values for promoting the application of modern lightweight and high-efficiency industrial materials in aerospace, new energy vehicles, and the like.

WELDING METHOD OF BATTERY COVER PLATE

A welding method of a battery cover plate includes performing at least two times of continuous welding along a connecting zone between a cover plate and a shell, and adjusting laser welding power, welding speeds, and defocusing amounts. Welding power of a first continuous welding is less than welding power of a second continuous welding. An amount of deformation of the shell is less than or equal to 0.6 mm after the first continuous welding, and the amount of deformation of the shell is less than or equal to 1.0 mm after the second continuous welding.

Method for Forming Silicon Carbide Module Integrated Structure
20220394857 · 2022-12-08 ·

A method for forming a silicon carbide module integrated structure includes a heat sink and a silicon carbide module, which is fixedly connected with the heat sink. The solder paste is arranged between the heat sink and the silicon carbide module, and the heat sink and the silicon carbide module are hot pressed through a welding process to weld the silicon carbide module and the heat sink together.

Method for magnetic pulse soldering of a stack of sheets

A method for the magnetic pulse soldering of an item having a stack of sheets consisting of a metal material. At least one hole through a thickness of the stack is formed. The first and second plates, both consisting of a metal material, are arranged on either side of the stack. A covering area covering at least one through-hole is formed. The plates-stack assembly is positioned opposite an active part of a coil such that a working area of the covering area faces the active part of the coil and the working area covering at least one hole. The working area is subjected to a magnetic field until the assembly is joined. While the working area is subjected to the magnetic field, pressure is exerted on the first plate, in the region of at least one hole, pressing the first plate against the second plate.

Composite panel comprising a perforated metallic foil for lightning strike protection and a perforated metallic foil

A composite panel having a plurality of carbon plies, a perforated metallic foil comprising several apertures and being directly secured to the plurality of carbon plies, and a protective layer made from resin reinforced with fibers which is secured to the metallic foil. The perforated metallic foil is embedded in the protective layer through its apertures. A free surface of the protective layer forms a top side of the composite panel. The thickness of the protective layer between the top side of the composite panel and the perforated metallic foil is at least 15 micrometers and the perforated metallic foil has a thickness of not more than 30 micrometers. The plurality of apertures in the aggregate defines an open area of not more than 40% of the surface area and a maximum distance between two opposed points in a perimeter of an aperture is equal to or less than 3 mm.

Weld-brazing techniques

A system includes a gas turbine component having a recessed portion with a recessed surface in a hard-to-weld (HTW) material. The system includes a plate disposed over the recessed portion. The plate has an easy-to-weld (ETW) material. The plate has an outer surface and an inner surface, and the inner surface faces the recessed portion. The system includes a braze material disposed within the recessed portion between the recessed surface and the inner surface of the plate. The braze material is configured to bond the recessed surface of the recessed portion with the inner surface of the plate when the braze material is heated to a brazing temperature. The system includes a filler material disposed on the outer surface of the plate disposed over the recessed portion. Application of the filler material to the outer surface of the plate is configured to heat the braze material to the brazing temperature.

METHOD OF MANUFACTURING A MOLD FOR INJECTION MOLDING
20220379535 · 2022-12-01 ·

A method is provided for manufacturing a mold for injection molding, especially for injection molding of optical components of automotive lighting devices. The method includes at least the following steps: providing a mold body, laser milling a pattern into a surface of the mold body, and coating the surface of the mold body by electroless nickel plating.

WELDED JOINT AND AUTOMOBILE COMPONENT
20220379409 · 2022-12-01 ·

A welded joint comprising: a pair of steel base materials having a sheet thickness of 0.4 to 4.0 mm, and at least one of which has a tensile strength of 780 MPa or more; and a weld metal that welds the pair of steel base materials, wherein, when the weld metal is seen in plan view, a weld toe of the weld metal has peaks and valleys, an average distance in a direction orthogonal to a weld line direction between a top point of a peak and a bottom point of a valley that are adjacent to one another is 3.0 mm or less, and an average number of a total of peaks and valleys, at which the distance in the direction orthogonal to the weld line direction between the top point of the peak and the bottom point of the valley that are adjacent to one another is 0.1 mm to 3.0 mm, is 2 to 30/15 mm, and an automobile component having the welded joint.

Method of Laser Welding
20220379405 · 2022-12-01 ·

A method of joining a first and a second object, each object having a substantially flat surface. The method includes the steps of: placing the objects with their surfaces in a contacting relationship along an interface, with their surfaces substantially parallel, the interface having a peripheral edge, irradiating a laser beam with a focal point onto the peripheral edge in the direction of the interface while the plates are in a contacting relationship, and moving the focal point of the laser beam along the interface in a direction transversely to the edge, to a position at a distance from the edge.

Method for producing an overlap composite material from sheet metal

A method for producing an overlap composite material from sheet metal is described, wherein a first sheet of a first metal and a second sheet of a second metal, which has a lower strength than the first metal, are positioned one above another in an overlapping manner in an edge region, and are then joined by rolling. The first sheet has a wedge-shaped edge in cross-section. The second sheet is to be positioned with its edge on a side surface of the first sheet formed by the wedge-shaped edge. The side surface formed by the wedge-shaped edge of the first sheet has a greater width than the side surface of the edge of the second sheet positioned on the said side surface of the first sheet, and, after positioning, the sheets are joined by rolling.