A method of manufacturing bulked continuous carpet filament from recycled polymer. In various embodiments, the method includes: (1) reducing recycled polymer material into polymer flakes; (2) cleansing the polymer flakes; (3) melting the flakes into a polymer melt; (4) removing water and contaminants from the polymer melt by dividing the polymer melt into a plurality of polymer streams and exposing those streams to pressures below 5 millibars; (5) recombining the streams; and (6) using the resulting purified polymer to produce bulked continuous carpet filament.

A process of extraction, quantification and recovery of additives in polypropylene with the stages of washing the plastic material (A), grinding the material (A) to a particle size from 10 to 500 microns, extraction where the material (A) is transferred to a column (1) and then such material successively passes through column (2), column (3) and column (4), respectively, for successive extractions with solvents (I), (II), (III) and (IV), packed column extraction, where the solvent with the additives obtained from each extraction in columns (1), (2), (3) and (4) passes through packed columns (1′), (2′), (3′) and (4′), respectively, crystallization of the additives obtained after each extraction stage in packed columns (1′), (2′), (3′) and (4′) respectively; and quantification of the additives obtained and where the residual material without additives is subjected to pyrolysis.

The invention relates to a continuous method for removing a solvent from a suspension or solution comprising a target polymer, wherein the method comprises the steps of delivering said suspension or solution to an extruder, wherein said extruder comprises a size classification unit that is designed to be permeable for the solvent and impermeable for the target polymer; and filtration and extrusion of said suspension or solution in said extruder. The invention also relates to a plastic waste recycling system for recycling a target polymer. Furthermore, the invention also relates to a polymer material obtained by this recycling method.

The invention relates to a process and an installation to produce a monovinylaromatic polymer (3) comprising post-consumer recycled polystyrene (PCR-PS) wherein the process comprises the steps of mixing the PCR-PS (5) and the monovinylaromatic monomer (7) within a dissolver (9) to dissolve the PCR-PS (5) in the monovinylaromatic monomer (7) so as to produce a polymerization mixture (13); and a step of filtering the polymerization mixture (13) that includes continuously redirecting at least a part of the stream of the filtered polymerization mixture (17) back to the dissolver (9) and mixing it with the polymerization mixture (13) so as to continuously reduce the content of insoluble material in the polymerization mixture (13) contained in the dissolver (9).

Methods of manufacturing bulked continuous carpet filament which, in various embodiments, comprise: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an MRS extruder (400) while maintaining the pressure within the MRS portion (420) of the MRS extruder (400) below about 25 millibars; (F) passing the resulting polymer melt through at least one filter (450) having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

The invention provides a pallet wrap system and manufacture for repair of wood pallets. Extending the service life of wood pallets reduces associated costs, environmental concerns, and workplace injuries. The wrap or wrap component comprises a plurality of portions hingedly attached to one another and configured to surround or cover a portion of a pallet. The wrap component may be manufactured using recycled material, such as paper, aluminum, or plastic, and may further include a chemical for properties such as elasticity, adhesion, and bonding grip. The wrap component may further be folded to such that it can be erected from a flattened state to form a display unit for products. The wrap may include printed information content such as advertising/marketing content, or manufacturer's or shipper's information, identification or logo to make sure that only that business' product is shipped or used with the identified pallet.

The invention relates to a non-corrosive process for cleaning a recyclable material comprising the following steps: (a) providing a contaminated recyclable material; (b) treating the contaminated recyclable material at a temperature in the range of from 45-30° C. with a solution that contains one or more polyols to remove contaminants from the contaminated recyclable material, wherein the one or more polyols is (are) present in an amount of at least 15 wt. %, based on the total weight of the solution, thereby forming a liquid 10 mixture which comprises one or more polyols, contaminants removed from the recyclable material, and treated recyclable material; (c) separating at a temperature in the range 10-55° C. at least part of the recyclable material as obtained in step (b) from the liquid mixture as obtained in step (b); (d) allowing at least part of the remaining liquid mixture as obtained in step (c) to phase-1 separate into a polyol phase and a phase which contains contaminants removed from the contaminated recyclable material; (e) recovering the polyol phase as obtained in step (d); (f) recovering the phase which contains contaminants removed from the recyclable material as obtained in step (d); and 20 (g) recovering the separated recyclable material as obtained in step (c).

A method for manufacturing pellets from polymer, comprising: (1) melting polymer flakes in a first section of a melt processing unit to create a first single stream of polymer melt; (2) separating the first single stream of polymer melt into multiple streams of polymer melt by means of a separation element; (3) passing the multiple streams through a multiple stream section of said melt processing unit and exposing the multiple streams to a pressure within the multiple stream section of the melt processing unit as the multiple streams pass through the multiple stream section; (4) recombining the multiple streams into at least one combined stream of polymer melt; and (5) cooling the polymer melt and forming said pellets from the at least one combined stream. The intrinsic viscosity of the at least one combined stream may be determined and, in response, the chamber pressure within the multiple stream section adjusted.

The present disclosure relates to a process for producing bi-axially oriented polyester (BOPET) film from the recycled polyethylene terephthalate (RPET) granules. The process involves preparing recycled PET (RPET) granules form post-consumer recycled PET (PCR PET) by depolymerization and polycondensation followed by preparing the biaxially oriented polyethylene terephthalate (BOPET) film having recycled polyethylene terephthalate (RPET) up to 100%. The bi-axially oriented polyester film has good elongation, mechanical and/or thermal properties and are similar in quality to virgin PET films useful in high end food and pharma packaging and industrial applications.

Systems and methods for an automated device that reduces a footprint of a bottle by moving linearly moving and rotating the bottle, while a blade cuts a body of the bottle into a continuous strip.