Methods and equipment for the recycling of carpet are disclosed that produce a clean fiber product suitable for industrial use. The methods allow the recovery of face fiber material, for example a polyester, polyolefin, or a polyamide, from carpets that includes a face fiber material, a polypropylene backing material, and an adhesive, and include the steps of mechanically impacting the carpet to break the bonds between the adhesive and the fibrous components, treating the fibrous components to remove adhesive granules from the fibrous components, and optionally separating the polypropylene backing from the face fiber. A clean adhesive/calcium carbonate product can also be produced from this process.

Methods for recycling plastic Nylon 6,6 from vacuum bags to obtain filaments or powder for 3D printing processes. The method to obtain filaments includes a step of providing used Nylon 6,6 vacuum bags, a quality control step to check the status of the used vacuum bags, a step to form smaller parts, such as smaller pieces or pellets, from the used vacuum bags, quality control step to check the status of the smaller pieces or the pellets, an extrusion step wherein the smaller pieces or the pellets are introduced into an extruder, where they are melted, and the molten mixture is cooled and expelled through the die of the extruder to produce the recycled filaments, and a winding step wherein the recycled filaments that go out of the extruder are rolled up in coils.

There are provided a method of producing reclaimed carbon fibers in which, even if a carbon fiber reinforced resin is not heated at 800° C. or higher, pieces of carbon fiber base material that are contained in the carbon fiber reinforced resin can be directly collected, and the variation in the resin residue content in the collected pieces of carbon fiber base material can be reduced, a device for producing reclaimed carbon fibers that can be used in the production method, and a method of producing a carbon fiber reinforced resin in which reclaimed carbon fibers can be effectively used. A method of producing reclaimed carbon fiber bundles which is a method of obtaining pieces of carbon fiber base material as reclaimed carbon fiber bundles from a carbon fiber reinforced resin (100) containing a plurality of sheet-like pieces of carbon fiber base material and a matrix resin, including heating the carbon fiber reinforced resin (100) and thermally decomposing the matrix resin to obtain a heat-treated product (102); and crushing the heat-treated product (102) and separating the plurality of pieces of carbon fiber base material into individual reclaimed carbon fiber bundles.

A method of making a recycled plastic product includes collecting recyclable plastic materials. The recyclable plastic materials are separated into a plurality of single grade batches of recyclable plastic materials. Each single grade batch is ground into a single grade group of recyclable plastic chips. A single grade portion is weighed out from each single grade group of chips. Each single grade portion is equal in weight within a range of plus or minus 15 percent. Each single grade portion is mixed together to form a multiple grade mixture of recyclable plastic chips. The multiple grade mixture is heated to form a multiple grade blend of molten recyclable plastic. The multiple grade blend is cooled into a form of a solid recycled plastic product. The recycled plastic product comprises multiple grades of recyclable plastic and a volume large enough to encompass a 1.0-inch diameter sphere.

Filter material, mainly in form of industrial remnants from the production of the filter fillings, is processed without the intake of the heat in such a way that it is cut in the disintegrator (4) at the presence of the air, where the material is during retention time repeatedly led to the contact with the rotating blades and bunches emerge in the disintegrator (4) through aeration. The flat carrier (3) is thus at least partially disintegrated to the original fibers (1); the released fibers (1) intertwine into bunches and the active carbon (2) is released from the original bond with the flat carrier (3). The swirl (vortex) created inside the disintegrator (4) carries the dust particles of the active carbon (2) and they adhere to the surface of the fibers (1). Part of the released active carbon (2) is—after the separation—carried away from the emergin bunches, which in the lower part of the disintegrator (4) run through the sieve out of the disintegrator (4). The resulting product is advantageously applicable as heat and noise isolation in all fields of technology, for example construction. The separated active carbon (2) in form of granules is also a resulting product of processing.

A plant of recycling heterogeneous plastic materials comprises: an infeed stage (2) of the plastic material to be recycled, a processing stage (3) of the plastic material fed by said infeed stage (2) and an extraction stage (4) of the plastic material processed in said processing stage (3), wherein said processing stage (3) of the plastic material comprises a rubbing and drying chamber (5) of the fed plastic material suitable for achieving a reduction of the volume and homogenization with drying of the processed material inside said rubbing and drying chamber (5).

The invention relates to a non-corrosive process for cleaning a recyclable material comprising the following steps: (a) providing a contaminated recyclable material; (b) treating the contaminated recyclable material at a temperature in the range of from 45-30° C. with a solution that contains one or more polyols to remove contaminants from the contaminated recyclable material, wherein the one or more polyols is (are) present in an amount of at least 15 wt. %, based on the total weight of the solution, thereby forming a liquid 10 mixture which comprises one or more polyols, contaminants removed from the recyclable material, and treated recyclable material; (c) separating at a temperature in the range 10-55° C. at least part of the recyclable material as obtained in step (b) from the liquid mixture as obtained in step (b); (d) allowing at least part of the remaining liquid mixture as obtained in step (c) to phase-1 separate into a polyol phase and a phase which contains contaminants removed from the contaminated recyclable material; (e) recovering the polyol phase as obtained in step (d); (f) recovering the phase which contains contaminants removed from the recyclable material as obtained in step (d); and 20 (g) recovering the separated recyclable material as obtained in step (c).

A method for manufacturing pellets from polymer, comprising: (1) melting polymer flakes in a first section of a melt processing unit to create a first single stream of polymer melt; (2) separating the first single stream of polymer melt into multiple streams of polymer melt by means of a separation element; (3) passing the multiple streams through a multiple stream section of said melt processing unit and exposing the multiple streams to a pressure within the multiple stream section of the melt processing unit as the multiple streams pass through the multiple stream section; (4) recombining the multiple streams into at least one combined stream of polymer melt; and (5) cooling the polymer melt and forming said pellets from the at least one combined stream. The intrinsic viscosity of the at least one combined stream may be determined and, in response, the chamber pressure within the multiple stream section adjusted.

The invention relates to a process for the production of a composite material from textile waste and polyethylene film waste, characterized in that it comprises the following steps: a) comminuting the textile waste into the fraction up to 15 mm in size, b) comminuting the polyethylene film into the fraction up to 15 mm in size, c) separating metal parts from the comminuted textiles, d) separating metal parts and unwanted plastics from the comminuted film, e) further comminuting the textiles into the fraction up to 5 mm in size, f) mixing the comminuted textiles with the comminuted film, said textiles constituting 10-50% of the mixture, g) plasticizing, homogenizing and extruding the obtained mixture in an extruder at the temperature of 170-240° C. and under the pressure of 8-15 MPa.

The present invention provides a method for recycling a shoe (100), the shoe (100) comprising various components made from the same material class with varying densities, the method comprises milling (210) the shoe (100) to obtain a plurality of particles (212), the particles (212) having different material densities, mixing (240) the particles, applying heat (312) to the mixed particles (242) to obtain a melt of molten particles and extruding (317) the melt.