B29C43/021

Device and Method for Producing Microstructures
20220362973 · 2022-11-17 ·

A device for producing microstructures, particularly microneedles and more particularly microneedle arrays, including a female mold that has, on a top side, at least one in particular conical depressed portion for producing a microstructure. The female mold is, for example, in the form of a silicone cap and is connected to a hollow cylinder in particular via a holding element. A plunger is disposed movably inside the hollow cylinder.

Method for producing a vehicle composite component
11584096 · 2023-02-21 · ·

A method for producing a vehicle composite component with a layer structure having a core layer in a molding tool, the core layer being formed with regions of different thickness is provided. Steps for this method may include placing a cover layer, in particular a preformed cover layer, which in particular forms an outer skin of the vehicle composite component, onto a mold base plate of the open molding tool; introducing a first fiber layer, which is impregnated with PU resin and has not been subjected to forming, between the cover layer and a first mold counterplate of the open molding tool; closing the molding tool and compression molding the first fiber layer, which is impregnated with PU resin, against the cover layer, as a result of which a preform with a first support layer containing the first fiber layer is formed and hardened while supplying heat.

Marine Decking with Sandwich-Type Construction and Method of Making Same
20230101522 · 2023-03-30 · ·

A marine deck member and the process for forming the same are provided. The marine deck member comprises a sandwich-type composite panel made by a compression molding process. In such a process, the panel is made by subjecting a heated stack of layers of material to cold pressing in a mold. The cellular core has a 2-D array of cells, with end faces open to the respective layers or skins. The surface traction of this type of composite panel can be enhanced for marine deck applications by controlled debossing, or embossing, of the first skin while it cools in the compression mold. The debossing effect can be affected by applying pressurized gas, e.g., pressurized air, onto the outer surface of the first skin while in the compression mold. The embossing can be affected by applying vacuum pressure on the outer surface of the first skin while in the compression mold.

PRODUCTION METHOD FOR FIBER MOLDED BODY

A method for manufacturing a fiber formed body includes forming a fiber board into a predetermined outer shape while forming a pattern on an outer surface of the fiber board by compressing the fiber board, a forming at least one positioning member by compressing the fiber board, and positioning, relative to a cutoff device, the fiber board using the positioning member, and cutting off a cutoff target part of the fiber board using the cutoff device. In the method for manufacturing the fiber formed body, formation of the pattern during the forming of the outer shape and formation of the positioning member during the forming of the positioning member are simultaneously performed.

SKIN MATERIAL AND METHOD FOR PRODUCING THE SAME

The method for producing a skin material is a method for producing a skin material having a concave part formed on the front surface side, comprising heat-pressing a raw material between an embossing die and an elastic sheet to form the concave part and, at the same time, forming a convex part on a bottom surface of the concave part.

Methods for compression molding foam articles

Compression molded foam articles are provided having a closed cell foam structure comprising a plurality of cells having an anisotropic cell shape. The disclosed compression molded foam articles can be used as components or parts of a variety of articles, including articles of footwear and athletic equipment. Methods are disclosed for making the disclosed compression molded foam articles from a foamed preform having an elastomeric closed cell foam with substantially isotropic cell shape. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

Optical element, optical apparatus, image pickup apparatus, and method for producing optical element
11614564 · 2023-03-28 · ·

An optical element includes a first substrate having a first surface, a resin member disposed on the first surface, and a second substrate disposed above the resin member with a joining member interposed therebetween. The resin member has a first region contacting the joining member and a second region surrounding the first region and not contacting the joining member. An inclined portion having a thickness increasing from a starting point located in the second region toward an outer circumference of the resin member, is disposed in the second region. A tangent of the first surface, orthogonal to a normal of the first surface passing through the starting point, and a straight line passing through the starting point and a point at which the inclined portion has a largest thickness, form an angle of 25° or more and 45° or less.

Resin product, method of making resin product, interchangeable lens, and optical device

A resin product including an antireflection surface includes a plurality of first concave portions, a plurality of second concave portions, and a component surface. The first concave portions have opening widths equal to or larger than 1 μm and equal to or smaller than 300 μm. The second concave portions are formed on each of the plurality of first concave portions and have opening widths equal to or larger than 10 nm and equal to or smaller than 1 μm. The component surface is configured to surround each of the plurality of first concave portions.

Template replication

Methods, systems, and apparatus for identifying dimensional attributes of a first active area of a template; based at least in part on the dimensional attributes of the first active area, determining a desired magnification correction of a second active area of a substrate; determining an out-of-plane distortion of the template, the substrate, or both; applying a back pressure to the template, the substrate, or both, to compensate for the out-of-plane distortion of the template, the substrate, or both; after compensating for the out-of-plane distortion of the template, the substrate, or both: i) contacting an imprint resist positioned on the substrate with the template such that pattern features in the first active area are filled by the imprint resist, and ii) applying an additional back pressure to the template, the substrate, or both, wherein the additional back pressure is selected such that the second active area exhibits the desired magnification correction.

METHODS FOR COMPRESSION MOLDING FOAM ARTICLES

Compression molded foam articles are provided having a closed cell foam structure comprising a plurality of cells having an anisotropic cell shape. The disclosed compression molded foam articles can be used as components or parts of a variety of articles, including articles of footwear and athletic equipment. Methods are disclosed for making the disclosed compression molded foam articles from a foamed preform having an elastomeric closed cell foam with substantially isotropic cell shape. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.