A fuel tank includes a tank body and a built-in component, which has a head portion, a neck portion, and a shoulder portion, the built-in component being anchored to the tank body with a parison wrapped around the neck portion during molding of the tank body. The head portion and the neck portion are formed with at least one hollowed portion, which is open to an end surface of the head portion, and a cap member is provided to seal an opening of the at least one hollowed portion.

An internally reinforced thermoplastic container has a body manufactured using rotational molding. Prior to molding, attachment elements are releasably attached to the interior surface of parts of a mold, and an initially separate tension member is connected between the attachment elements. The mold is closed and a body of the container molded such that the attachment elements are integrated into the walls of the body. After molding, the attachment elements are released from the mold. The attachment elements and the tension member define a tension structure to resist outward bulging of the container walls. The tension member may be tensioned prior to or after molding of the container body. The attachment elements may take the form of eyelets having a base incorporated into the wall of the container body. The method enables the formation of a hollow thermoplastic container with integrally formed internal reinforcement.

An internal support part structure for a plastic tank includes a support rod and end surface components disposed at two ends of the support rod. The support rod is made of a first material. An outer surface of the end surface component is covered by a second material. An outer edge of the end surface component has a regular or irregular shape. The structure resolves a problem that a second material wrapping a first material and connected to an inner wall of a plastic tank may be easily pulled off the inner wall. When a fuel tank is impacted, the support rod of the structure breaks first, to protect the surface of the fuel tank from damage.

Provided is a surface treated steel sheet for a fuel tank, the surface treated steel sheet including: a Zn plated layer or a Zn—Ni alloy plated layer which is formed on at least a surface of the steel sheet to be an inner surface of the fuel tank; and a chromate-free chemical conversion coating layer containing a water-and-oil repellent, the chromate-free chemical conversion coating layer being placed over the Zn plated layer or the Zn—Ni alloy plated layer on the surface to be the inner surface of the fuel tank. A water contact angle on a surface of the chromate-free chemical conversion coating layer is more than or equal to 70 degrees and an n-hexadecane contact angle on the surface of the chromate-free chemical conversion coating layer is more than or equal to 30 degrees and less than or equal to 70 degrees.

The invention relates to a container made from thermoplastic polymer with at least one inner reinforcing rib in a container wall, wherein the reinforcing rib is formed by at least one linear groove track in a container outer wall, the groove track extends over a length on the container outer wall, the groove track is formed by a multiplicity of depressions in the container outer wall, said depressions being arranged at a distance from one another, and wherein material bridges are provided between each of the depressions, said material bridges each having a smaller depth than the depressions. The invention furthermore relates to a method for producing such a container by extrusion blow molding or thermoforming.

Embodiments of the present invention relate to compressed gas storage units, which in certain applications may be employed in conjunction with energy storage systems. Some embodiments may comprise one or more blow-molded polymer shells, formed for example from polyethylene terephthalate (PET) or ultra-high molecular weight polyethylene (UHMWPE). Embodiments of compressed gas storage units may be composite in nature, for example comprising carbon fiber filament(s) wound with a resin over a liner. A compressed gas storage unit may further include a heat exchanger element comprising a heat pipe or apparatus configured to introduce liquid directly into the storage unit for heat exchange with the compressed gas present therein.

A method of manufacturing a fuel tank includes: passing a hollow molten resin projection, that projects-out in a wall-thickness direction and is formed at a molten resin sheet that becomes a tank structural member structuring a tank main body, through a mounting hole of a part-to-be-mounted that is placed on the molten resin sheet; and pressurizing the molten resin projection from an inner side, and causing at least a portion of the molten resin projection to jut-out to a peripheral portion of the mounting hole of the part-to-be-mounted.

A liquid container for a motor vehicle, comprising a storage volume for storing a liquid and comprising at least one shell, which at least partially delimits the storage volume, wherein the shell has been produced at least partially in an injection molding process, the shell has a barrier film, the shell has a reinforcing element, which is formed at least partially or completely of a thermoplastic fiber-reinforced composite material, the shell has a single-part or multi-part support structure, which is formed at least partially or completely of an injection-molded material, the barrier film is integrally bonded to the reinforcing element, and the barrier film and the reinforcing element are each integrally bonded to the support structure.

Provided are a fuel tank made of polyketone and a method of manufacturing the same. The method includes injection-molding an upper cover and a lower cover using an injection-molding machine, placing the upper cover and the lower cover at a relatively high position and a relatively low position, respectively, assembling the upper cover and the lower cover with each other, and bonding contact surfaces between the upper cover and the lower cover to each other using a laser beam. Since the upper cover and the lower cover are formed at the same time and are bonded to each other immediately after being assembled by a machine, it is possible to achieve automated production, mass production and remarkable cost reduction. Further, since the fuel tank has sufficient rigidity due to the rigidity of polyketone without an additional reinforcing member, it is possible to manufacture a lightweight fuel tank.

A fuel tank for a motor vehicle, which can be designed as a blow-molded hollow plastics tank, into the interior of which a functional component support is inserted, to which are fastenable functional components, for example a fuel pump, a level indicator or valves, and which is supported on opposite inner sides of the fuel tank wall via at least two strut arrangements spaced apart from each other in a longitudinal direction of the support. The functional component support has at least one compensating portion which is positioned between the two strut arrangements and with which a length compensation between the functional component support and the fuel tank takes place in order to dissipate mechanical component stresses.