B60N2/5891

Vehicle seat
11273742 · 2022-03-15 · ·

The present disclosure relates to a vehicle seat having a seat pad and a planar seat cover. The seat cover may include a plurality of the skin materials and at least one seam allowance formed by sewing the adjacent skin materials each other. The seam allowance includes end portions of the adjacent skin materials projecting from a back surface of the seat cover. The seat pad may include a plurality of recessed grooves and an intersecting area of the grooves. The skin material may include a high-rigidity portion disposed at the intersecting area and configured to cover at least one of the corners formed at the intersecting area. The high-rigidity portion may include a planer overlapping portion laid over a back surface of the skin material.

Back panel for a vehicle seat
11833944 · 2023-12-05 · ·

A back panel for a vehicle seat is described. The back panel may have an upper layer, a lower layer supporting the upper layer, an adhesive layer arranged between the upper layer and the lower layer and fixing the upper layer to the lower layer, and at least one additional panel member welded to the lower layer.

Molded panel assembly having multiple sewing alignment features
11833943 · 2023-12-05 · ·

A seat trim cover for a vehicle seat comprises a molded foam backing formed on a cover material blank that has been vacuum-formed into a 3-dimensional shape. The cover material blank has been pre-cut into a predefined shape having a predefined selvage extending around an outer periphery of the cover material blank. The molded foam backing is spaced apart from the predefined selvage of the cover material blank forming a foam-free selvage. The molded foam backing includes a stepped edge profile having a first surface defining a first sewing alignment feature and a second surface defining a second alignment feature. The first sewing alignment feature is spaced apart from the second sewing alignment feature.

Suspension fabric seat heating system

A suspension fabric seat includes a fabric seat surface formed from a woven fabric material having heating element fibers. The heating element fibers are in electrical communication with a conductor. A carrier is overmolded onto the seat surface. The carrier and the conductor are disposed in a frame and a connector is mounted to the frame in electrical communication with the conductor.

Seat assembly having improved trim appearance and method and tool for making the same

A seat assembly having improved trim appearance is provided as well as a method and mold tool for making the seat assembly. In certain embodiments, the seat assembly has at least one narrow trench having a substantially constant width of up to 5 mm, which provides for better tolerances when installing a trim cover on the cushion and provides improved appearance and comfort. In certain embodiments, the mold tool has at least one tool insert that is configured to create the at least one narrow trench with a substantially constant width in the cushion.

TRIM ASSEMBLY FOR A VEHICLE SEAT AND METHOD OF FORMING
20210316644 · 2021-10-14 ·

A trim cover assembly for a vehicle seat assembly, a vehicle seat assembly, and a method of assembling the trim cover are provided. The trim cover assembly has a first trim member with a first surface to form a seating surface and a second surface opposite to the first surface. A second trim member is provided for connection to a seat member, and has first and second side regions each extending between first and second end regions. The first and second end regions are connected adjacent to first and second edges of the first trim member, respectively. A central region of the second trim member is connected to the second surface of the first trim member via a first seam.

Beadings

Embodiments of the present invention may include beading for decorating a target member. The beading has a linear member, a leg portion and a colored portion. The linear member has a main portion formed of a light-transmitting material. The linear member has a first end and a second end opposite the first end on an outer periphery thereof. The leg portion extends from the first end of the linear member. The leg portion has a sewn portion that is sewn onto the target member by sewing thread. The colored portion is provided in the linear member or the leg portion. The colored portion has a smaller quantity of transmitting light than that of the main portion. The colored portion is situated and configured to suppress the visibility of the sewing thread when the linear member is seen from above the second end.

Process For Molding Cover Materials For Seating Applications
20210221266 · 2021-07-22 ·

A seat trim cover for an automotive seat is formed into a 3-dimensional shape by compression molding a laminated moldable foam in a 3-dimensional. The laminated moldable foam comprises at least a layer of cellular polyurethane foam compression moldable in a temperature range of about 220° F. to about 260° F. The 3-dimensional mold is heated to a temperature range of about 150° F. to about 320° F. The layer of cellular foam is adhered to a cover material layer and pre-cut into a pre-laminated blank prior to molding into the 3-dimensional shape. Optionally, seat heaters or other components can be integrated with the laminated foam prior to compression molding the seat trim cover.

SKIRT DEVICE FOR VEHICULAR SEAT
20210221265 · 2021-07-22 ·

The present invention relates to a skirt device for a vehicle seat. The main purpose of the present invention is to provide a skirt device, which is installed to surround the lower part of a seat from the rear surface thereof and thus covers a component or a unit at the lower part of the seat, thereby improving the exterior appearance of the seat. To achieve the purpose described above, the present invention provides a skirt device for a vehicle seat, which is disposed to extend downward from a seatback so as to cover the underside of a seat including the rear side of a seat cushion, the skirt device comprising: a skirt coupled to the lower end of the back board of the seatback and installed to surround the rear side of the seat cushion; and a skirt cover fixed to the underside of the seat such that the skirt cover is positioned at the lower side of the skirt so as to always cover the lower part of the skirt.

VEHICLE SEAT AND METHOD FOR MANUFACTURING THE SAME
20210245697 · 2021-08-12 · ·

A vehicle seat includes a seat pad and a seat cover including a first part and a second part. The seat cover is provided with: a sewing line that sews the first part and the second part together; and an outline stitch that extends in parallel to the sewing line and that is located on one side of the sewing line. A belt-shaped plate is sewn to a first seam allowance and a first main body of the first part by the outline stitch in a position on an end side of the first seam allowance relative to the sewing line. The seat pad is covered with the seat cover in a state where the belt-shaped plate extends beyond the sewing line toward the second part and where the belt-shaped plate presses a second seam allowance to abut against a second main body of the second part.