The present invention is a seat pad (1) including a backrest (12) that stands up from a rear side of a seat (11) on which an occupant sits and supports the occupant from behind, in which the hardness of a lower part (13) of the backrest (12) in a front-rear direction X that supports at least the waist of the occupant is lower than the hardness of an upper part (14) thereof in the front-rear direction X that supports at least the shoulders of the occupant.

A rear-facing occupant protection device is provided. The rear-facing occupant protection device is applied to a vehicle in which a seatback of a front seat is mounted in a rear-facing state in which a back surface of the seatback faces a vehicle-body-side vertical wall portion disposed at a front end of a vehicle cabin, or mounted such that the seat back is capable of taking the rear-facing state. The rear-facing occupant protection device includes: an energy absorbing portion disposed on at least one of a back surface of a seatback pad of the seatback and a rear surface of the vehicle-body-side vertical wall portion, the energy absorbing portion being configured to be deformed so as to absorb energy at a time of a frontal collision of the vehicle.

A shape adapting system of a cushion assembly and method of forming a shape adapting system of a cushion assembly include an array of cells that retain a fluid, a fluid exchange sub-system coupled to the cells, wherein the fluid exchange sub-system fluidly connects the cells together, and at least one valve coupled to the fluid exchange sub-system. The valve(s) is configured to move between an open position in which the fluid is able to migrate among the cells to change a shape of the support base, and a closed position in which the shape of the support base is maintained.

A vehicle seat is provided with: a seat cushion frame; a seat back frame; a seat cushion main part that is fitted to the seat cushion frame; a seat cushion side part that is arranged on a side portion of the seat cushion main part and that is fitted to the seat cushion frame; a seat back main part that is fitted to the seat back frame; and a seat back side part that is arranged on a side portion of the seat back main part and that is fitted to the seat back frame. Here, each of the seat cushion main part and the seat back main part is composed of a plurality of segments, and each segment has a foam part, and the foam part is separated from the foam part of the other segment.

The vehicle seat is structured by covering the pad surface with the surface layer provided with the beading, which prevents the beading formed on the vehicle seat from being rubbed and worn out by clothing of the occupant who is getting on or off the vehicle under pressure applied by the thigh or the back of the occupant, and further prevents dislocation of the beading on the seat under pulling force applied by the thigh of the occupant who is getting on or off the vehicle. The pad has a groove in which the beading is embedded. The beading is embedded in the groove famed in the pad, and the surface layer for enclosing the beading core of the beading is bonded and fixed to the bottom surface of the groove.

Provided is a core material of a seat cushion for a vehicle, including: a thermoplastic resin expanded beads molded article having a substantially rectangular shape in top view, that has thick portions on a front side and both sides of a circumferential portion thereof, and that has an occupant seating portion on an upper surface in an inner region thereof; and an annular frame member that is insert-molded at the circumferential portion of the thermoplastic resin expanded beads molded article. In the thermoplastic resin expanded beads molded article, formed are first slits having: slit pieces that extend along a front frame member at a position in front of the occupant sitting part and inside from the front frame part; and slit pieces that extend along a side frame member at a position outside from the occupant sitting part and inside from a side frame part.

According to the present invention, in a plan view of a seat surface (10a), a plane area of a part surrounded by an inner edge (17a) of a rear part (17) in a left-right direction (X) and a contour (L) is larger than a plane area of a part sandwiched by an inner edge (18a) of a front part (18) in the left-right direction (X) and the contour (L) in the left-right direction (X). In addition, a part of a pair of left and right second synthetic resin materials forming a lower part having a maximum gap therebetween in the left-right direction (X) is positioned in a thigh rest part (14) and a part having a minimum gap is positioned in a hip rest part (15), and a maximum value (W1) of the gap between the pair of left and right second synthetic resin materials forming the lower part in the left-right direction (X) is two times or more a minimum value (W2) of the gap in the left-right direction (X).

A method of making a cushion assembly includes forming a first foam pad with a plurality of air cooling columns through the first foam pad. The plurality of air cooling columns terminate at a topper pad. A second foam pad is operably coupled with the first foam pad to define a non-linear flow channel between the first foam pad and the second foam pad. The non-linear flow channel is in fluid communication with the air cooling columns. An air mover is operably coupled to the non-linear flow channel to move air within the air cooling columns.

A hook strap type seat covering fixing structure for a seat cushion of a car includes an elongated hook strap which has a plurality of hooks formed on a first surface thereof, a peripheral wall formed on the first surface and surrounding the plurality hooks, and reinforcing configurations formed along lateral longitudinal sides of the hook strap outside the peripheral wall; two barrier sponges each attached on top of the reinforcing configurations formed along lateral longitudinal sides of the hook strap; a backing layer affixed to a second surface, opposing the first surface, of the hook strap; and a magnetic material layer disposed between the second surface of the hook strap and the backing layer.

A component of a vehicle seat and method for the production thereof includes a cover having a plurality of panels with each panel including a peripheral mating surface. The plurality of panels are mated together at the peripheral mating surfaces to form a cavity and foam is injected into the cavity of the cover.