A method for manufacturing including securing attachments disposed near both ends in the seat core member front portion made of a molded article of expanded beads, the securing attachments being connected by an embedded connecting member extending in the seat core member longitudinal direction. The securing attachment includes a base embedded in the molded article of expanded beads, an upright frame joined to the base to extend out of the molded article of expanded beads, and a securing portion extending from the upright frame to project away from the molded article of expanded beads. The method includes creating, during or after molding the molded article of expanded beads, a space or notch in an outer side of the securing attachment upright frame of the molded article of expanded beads in the seat core member longitudinal direction, the notch extending toward an outer side in the seat core member longitudinal direction.

A vehicle seat back may include an integrated suspension structure including a suspension wire and suspension mounting guides coupled to both sides of the suspension wire; and a seat back pad foamed for integrating with the integrated suspension structure in a state in which the integrated suspension structure is inserted into a mold for seat back pad formation.

Compound padding having comfort layer and providing good support is revealed. The compound padding includes a support layer and at least one comfort layer. The support layer is a foam layer made of low-density melamine resin foam with certain support while the comfort layer is a foam layer made of hydrophilic polyurethane foam and attached to at least one surface of the support layer by an adhesive layer. Thereby the compound padding can provide effective support to user's body by the support layer and gives a good feeling and a sense of comfort to users by the comfort layer when users' skin is in contact with the compound padding. The compound padding has the advantages of low density, light weight and reduced cost.

The invention relates to an upholstered part of a vehicle seat (100), at least including a foam part (12-2) which, in a foaming process, forms a permanent connection to a prefabricated shaped nonwoven (12-1), wherein the prefabricated shaped nonwoven (12-1) forms a supporting structure for the foam part (12-2). It is provided that the prefabricated shaped nonwoven (12-1′) has at least one locally situated open cavity (12-11′) which at least in sections is filled with foam, so that the foam part (12-2′) has a foam-embedded supporting and reinforcing structure at least in one section (11B′) of the cavity (12-11′).

A rear-facing occupant protection device is provided. The rear-facing occupant protection device is applied to a vehicle in which a seatback of a front seat is mounted in a rear-facing state in which a back surface of the seatback faces a vehicle-body-side vertical wall portion disposed at a front end of a vehicle cabin, or mounted such that the seat back is capable of taking the rear-facing state. The rear-facing occupant protection device includes: an energy absorbing portion disposed on at least one of a back surface of a seatback pad of the seatback and a rear surface of the vehicle-body-side vertical wall portion, the energy absorbing portion being configured to be deformed so as to absorb energy at a time of a frontal collision of the vehicle.

A foam molded product capable of preventing generation of an underfill portion due to a concave portion and a convex portion formed on a surface of the foam molded product and suppressing increase in cost, a method for producing the foam molded product, a molding die structure of the foam molded product, and a vehicle seat pad using the foam molded product are provided. A foam molded product 10 formed by integrally molding a foam body 12 made of a foamable resin material M and including a shape deformation section 26 that is a concave strip or a convex strip on a surface, and a sheet-shaped support member 14 covering a surface opposing a formation face of the shape deformation section 26 of the foam body 12. In the support member 14 of the foam molded product 10, a projected portion 16 is provided in a region opposing the shape deformation section 26 and/or a vicinity of the region, and the projected portion 16 is in a columnar shape extending in an extending direction of the shape deformation section 26.

A vehicle seat is provided with a frame, a cushion pad which is disposed on the frame, a trim cover which covers the cushion pad, and a fastener provided to the surface of the cushion pad, which is installed on the frame. The fastener has a frame affixation section which is affixed to the frame, and a cover engagement section with which an end of the trim cover is engaged, and the fastener is joined to the cushion pad.

A vehicle seating assembly includes a first part, a second part with a second foam part, and a barrier with a permeable portion and a non-permeable portion. The vehicle seating assembly also includes an air passageway extending through the first part, the second foam part, and the permeable portion of the barrier and an air mover fluidly coupled to the air passageway for moving air through the air passageway.

A passenger includes at least one seat component including a first material and at least one additive manufactured component including a second material, the at least one additive manufactured component including a plurality of zones. The at least one additive manufactured component is attached to the at least one seat component. The at least one additive manufactured component includes a lattice structure. Each of the plurality of zones have different physical properties.

Provided are a method for manufacturing a molded foam, and a molded foam. A method for manufacturing a molded foam includes: a molding step of molding the molded foam; and a releasing step of opening a fixed mold and a mobile mold and extruding the molded foam from the fixed mold by an ejector pin. The molded foam has an inclined face that is inclined relative to a direction of opening the mold. The inclined face has a recess for extruding of the molded foam by the ejector pin. The tip surface of the ejector pin has a first extruding surface that is perpendicular to the mold opening direction and forms a bottom face of the recess, and a second extruding surface that is inclined relative to the first extruding surface.