A vehicle light having a container body having a first perimetral profile, a lenticular body, having a second perimetral profile, wherein the first and second perimetral profile of the container body and the lenticular body are at least partially counter-shaped to each other in order to interface at a welding interface of an abutment edge of the lenticular body. The container body delimits a containment seat that houses a light source and the lenticular body is applied to the container body so as to close the containment seat. A redirection surface is adapted to receive laser beams, to concentrate and reflect them towards the welding interface. The redirection surface is arranged on an inner face of the abutment edge, the inner face facing the containment seat and incident with the welding interface. A method of making the vehicle light is also disclosed.

A cowl cross bar for a vehicle comprising a main cross bar disposed in front of a driver's seat in a transverse direction of the vehicle, a sub-cross bar disposed in front of a passenger seat in the transverse direction of the vehicle, and a center supporter configured to couple the main cross bar and the sub-cross bar to each other such that diametric centers thereof are disposed eccentrically relative to each other, the center supporter may include a main center support bracket provided with a connector to which a longitudinal end of the sub-cross bar is fixed, and a sub-center support bracket fixed to the main center support bracket, and having an insert hole through which a longitudinal end of the main cross bar is fixed to the sub-center support bracket.

A cowl cross bar for a vehicle comprising a main cross bar disposed in front of a driver's seat in a transverse direction of the vehicle, a sub-cross bar disposed in front of a passenger seat in the transverse direction of the vehicle, and a center supporter configured to couple the main cross bar and the sub-cross bar to each other such that diametric centers thereof are disposed eccentrically relative to each other, the center supporter may include a main center support bracket provided with a connector to which a longitudinal end of the sub-cross bar is fixed, and a sub-center support bracket fixed to the main center support bracket, and having an insert hole through which a longitudinal end of the main cross bar is fixed to the sub-center support bracket.

A vehicle body structure includes a front side member, a body attachment structure and an off-center impact structure. The front side member defines a hollow interior, an outboard wall and an inboard wall. The body attachment structure is attached to the outboard wall of the front side member. The off-center impact structure has a first end portion, a second end portion and a main section extending from the first end portion to the second end portion. The first end portion extends through an outboard forward opening and into the hollow interior of the front side member and is rigidly connected to the front side member forward of the body attachment structure. The second end portion is attached to the front side member at a location rearward of the body attachment structure with the main section extending outboard of the body attachment structure.

A vehicle battery tray includes a floor assembly that has elongated tray sections that attach together at lateral edge portions of adjacent tray sections to form a floor structure that supports vehicle batteries contained in the vehicle battery tray. The elongated tray sections each have a substantially consistent cross-sectional shape that extends longitudinally along a length of the respective tray section. A first tray section includes a first attachment feature at the lateral edge portion thereof and a second tray section includes a second attachment feature at the lateral edge portion thereof that corresponds with the first attachment feature. The first and second attachment features engage together at a longitudinal seam between the lateral edge portions of the first and second tray sections, such as to align upper surfaces of the first and second tray sections.

The construction of vehicle body structure articles by welding sheet metal products to load bearing structural metal components. The sheet metal product is bent at the edges forming hemlines to dissipate heat uniformly in all directions from the welding location. The sheet metal product is welded at the bending knees of the hemlines edgewise to the longitudinal edges of the structural components while holding the outer surface of the metal sheet in alignment with the edges of the structural components.

A vehicle body structure may include a front pillar extending in a height direction of a vehicle and positioned in front along a longitudinal direction of the vehicle. A rear pillar extends in the height direction and is positioned in rear along the longitudinal direction of the vehicle. Roof side members extend in the longitudinal direction of the vehicle and are disposed on the left and right sides along a width direction of the vehicle. At least one roof rail extends along the width direction of the vehicle and connecting the roof side members of the left and right sides. The front pillar includes a front pillar inner member and a front pillar outer reinforcing member. A front end portion of the roof side member along the longitudinal direction of the vehicle is inserted between the front pillar inner member the front pillar outer reinforcing member.

A vehicle may include a CVT unit or a power source which requires ambient air. An air inlet for an air intake system coupled to the CVT unit or the power source which requires ambient air may be provided in a side of a cargo carrying portion of the vehicle. The vehicle may include a rear radius arm suspension.

A vehicle battery tray has a floor assembly with elongated tray sections that attach together at edge portions of adjacent tray sections of the elongated tray sections to form a floor structure that supports vehicle batteries contained in the vehicle battery tray. The elongated tray sections may have substantially consistent cross-sectional shapes that extends along a length of the tray sections. A thickness of the tray sections at a central area of the floor structure may be greater than a thickness of another one of the elongated tray sections at an outboard area of the floor structure, such as to withstand an equal or greater transverse bending moment than the outboard area of the floor structure.

A vehicle body assembly is described herein, including a first structural component and a second structural component. The first structural component may be a roof component or a side panel, and include a first part including a first metal and a second part including a second metal different than the first metal. The second part is formed on a peripheral edge portion of the first part and defines a mounting flange for the first structural component. The second part is joined to the first part via an ultrasonic additive manufacturing (UAM) interface. The second structural component is including the second metal and is joined to the second part at the mounting flange via a resistance spot weld (RSW) joint.