Apparatus, systems, and/or methods are disclosed relating to welding systems that allow for virtual marking of welding workpieces. In some examples, a virtual marking process of the welding system generates and/or displays one or more markings on a display of the welding system in response to a dynamic input. In some examples, the dynamic input may comprise one or more of a user input received via a user interface, a marking instrument, and/or a welding gun of the welding system. In some examples, the dynamic input may comprise images captured by the welding system and recognized by the welding system as indicating markings. In some examples, the markings may guide an operator by indicating weld locations and/or weld order. In some examples, the markings may include embedded marking data (and/or metadata) that may be accessed and/or displayed to provide additional information and/or guidance to the operator.

A welding control system includes a tip sensor to collect welding data from a welding tip. A controller receives the welding data from the tip sensor. The controller compares the welding data to welding parameter thresholds to determine a correction signal based on the welding data. A light generator generates light signal feedback to a welding operator in response to the correction signal.

An example head-worn device includes a camera, a display device, weld detection circuitry, and pixel data processing circuitry. The camera generates first pixel data from a field of view of the head-worn device. The display device displays second pixel data to a wearer of the head-worn device based on the first pixel data captured by the camera. The weld detection circuitry determines whether a welding arc is present and generates a control signal indicating a result of the determination. The pixel data processing circuitry processes the first pixel data captured by the camera to generate the second pixel data for display on the display device, where a mode of operation of said pixel data processing circuitry is selected from a plurality of modes based on said control signal.

The invention relates to an electrode (30) for an especially gas-cooled plasma torch (10), in particular plasma cutting torch, the electrode comprising: an elongated electrode body (30b) with an open end (34) and a closed end (33), said ends defining a longitudinal axis L, and an emission insert (31) in the closed end (33), a cavity (32; 32a, 32b) extending in the electrode body (30b) from the open end (34) of the electrode body towards the closed end (33), said cavity fluidically communicating with the outer face (37) of the electrode body which is radial with regard to the longitudinal axis, via at least one opening (32c, 32d) in its wall (30a) or in the front solid portion of the closed end (33). The invention further relates to a system consisting of said electrode and cooling tube, to a gas conducting unit, a plasma torch comprising same, a method for conducting gas in a plasma torch and a method for operating the plasma torch.

The present application discloses a wireless projector-type auto-darkening welding helmet comprising: a helmet housing; a headband structure for securing the helmet housing; an auto-darkening filter secured on the helmet housing; a wireless communication module; and a micro-projector which is data-connected to the auto-darkening filter and the wireless communication module, wherein when the auto-darkening filter is in a transparent state, the micro-projector is adaptable to project operating parameters of the auto-darkening filter and/or data received by the wireless communication module, as images, onto a plane in front of the welding helmet such that they can be watched by an operator who wears the welding helmet on his/her head. The present application also discloses a welding apparatus equipped with said wireless projector-type auto-darkening welding helmet.

A method for visually communicating material processing parameters to an operator of a torch system. The method includes receiving data related to a material processing operation from at least one sensor of a torch system and at least one camera disposed on a protective helmet. The method further includes processing the data into information relating to a set of material processing parameters and converting the information into visual data compatible with a display disposed on or within the protective helmet. The method also includes providing the visual data to a region of the display for viewing by an operator of the torch system. The region of the display is within a field of view of the operator in order to visually communicate the information to the operator of the torch system.

Embodiments of systems and methods related to the automatic adjustment of auto-darkening filter device parameters in response to settings of a welding system are disclosed. One embodiment includes a head-mounted device having a wireless receiver, an auto-darkening device, and a selection device. The wireless receiver is configured to receive wirelessly transmitted communication signals from an arc welding system which represent a present welding current setting and a present welding mode setting of the arc welding system. The selection device is configured to automatically select a shade and a sensitivity of the auto-darkening device in response to the present welding current setting and the present welding mode setting. The auto-darkening device is configured to sense the presence of an arc, transition from an un-darkened state to a darkened state in response to the arc, and transition from the darkened state to the un-darkened state when the arc is no longer present.

Embodiments of systems and methods to relate a human operator to a welding power source are disclosed. One embodiment is a networked system having a server computer. The server computer is configured to receive first data including at least one of an identity or a location of a welding helmet within a welding environment, and a triggering status indicating a triggering of an arc detection sensor of the welding helmet due to initiation of a welding arc. The server computer is configured to receive second data including at least one of an identity or a location of a welding power source within the welding environment, and an activation status indicating an activation of the welding power source. The server computer is configured to match the welding power source to a human operator using the welding helmet based on at least the first data and the second data.

A protection device is disclosed, where the protection device comprises an eye protection shield, a light beacon, and a control circuitry to control the light beacon.

Welding helmets and methods to provide audio feedback in a welding helmet are disclosed. An example welding helmet includes: an audio device attached to the helmet, the audio device configured to output audio to the user wearing the helmet; communication circuitry configured to: receive first audio information from at least one of a personal audio device, a weld management system, a weld training system, or an audio communication system, wherein the speaker is configured to output first audio based on the first audio information; and receive second audio information from another one of the weld management system, the weld training system, or the audio communication system, the speaker configured to output second audio based on the received second audio information; and audio processing circuitry configured to interrupt playback of the first audio in response to receiving the audio message to play the second audio based on the second audio information.