A mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided. The venting cavity, which is in air-conducting connection with the blind-hole end of the filament cavity, has a depth between 1 μm and 20 μm. A method of manufacturing the mold insert includes providing first and second insert plates, forming a portion of a filament cavity into at least one of the front faces of the insert plates, forming a venting cavity into the front face with the filament cavity, and bringing the front faces of the plates into close abutment to form a filament cavity.

An example mold assembly includes a first core, a second core, and a retaining cap. The first core defines an insert seat configured to receive a mold insert. The first core and the second core are configured to define a mold volume adjacent the mold insert. The retaining cap is disposed about a curved end portion defined by the second core, and defines a curved cap surface in contact with the curved end portion. The retaining cap is configured to secure the second core at a predetermined orientation relative to the first core within predetermined tolerances. An example technique includes positioning a mold insert in the mold assembly, disposing the retaining cap about the second core, securing the second core at a predetermined orientation relative to the first core within predetermined tolerances, and depositing mold material within the mold volume.

An example mold assembly includes a first core, a second core, and a retaining cap. The first core defines an insert seat configured to receive a mold insert. The first core and the second core are configured to define a mold volume adjacent the mold insert. The retaining cap is disposed about a curved end portion defined by the second core, and defines a curved cap surface in contact with the curved end portion. The retaining cap is configured to secure the second core at a predetermined orientation relative to the first core within predetermined tolerances. An example technique includes positioning a mold insert in the mold assembly, disposing the retaining cap about the second core, securing the second core at a predetermined orientation relative to the first core within predetermined tolerances, and depositing mold material within the mold volume.

An orthopedic prosthesis mold, comprising a first housing including a first cavity therein shaped to form a portion of an orthopedic prosthesis; a second housing coupled to the first housing, the second housing including a second cavity therein shaped to form a portion of an orthopedic prosthesis, wherein the first and second housings are constructed from a material having a first hardness; a first shell element configured to receive at least a portion of the first housing therein; a second shell element configured to receive at least a portion of the first housing therein, wherein the first and second shell elements are constructed from a material having a second hardness greater than the first hardness; and a connection element releasably engageable to the first and second shell elements to prevent separation of the first shell element from the second shell element.

An orthopedic prosthesis mold, comprising a first housing including a first cavity therein shaped to form a portion of an orthopedic prosthesis; a second housing coupled to the first housing, the second housing including a second cavity therein shaped to form a portion of an orthopedic prosthesis, wherein the first and second housings are constructed from a material having a first hardness; a first shell element configured to receive at least a portion of the first housing therein; a second shell element configured to receive at least a portion of the first housing therein, wherein the first and second shell elements are constructed from a material having a second hardness greater than the first hardness; and a connection element releasably engageable to the first and second shell elements to prevent separation of the first shell element from the second shell element.

Provided is an improved mold structure, including a first mold base, a second mold base and two controllers. The first mold base and the second mold base are operably aligned. When the first mold base and the second mold base are in an aligned state, a mold cavity is jointly framed. Two gas passages, a first mold core and a second mold core are provided. The first mold base is provided with a runner. Two ends thereof are respectively connected to a material tube and a mold cavity of a molding machine. The first and second mold cores are made of porous material. Vent pipelines thereof are connected to the respective gas passages. The two controllers are respectively connected to the gas passages, and control the gas in and out such that the pressure in different areas in the mold cavity reaches a predetermined value, thereby controlling the flow direction of the raw material in the mold cavity.

Provided is an improved mold structure, including a first mold base, a second mold base and two controllers. The first mold base and the second mold base are operably aligned. When the first mold base and the second mold base are in an aligned state, a mold cavity is jointly framed. Two gas passages, a first mold core and a second mold core are provided. The first mold base is provided with a runner. Two ends thereof are respectively connected to a material tube and a mold cavity of a molding machine. The first and second mold cores are made of porous material. Vent pipelines thereof are connected to the respective gas passages. The two controllers are respectively connected to the gas passages, and control the gas in and out such that the pressure in different areas in the mold cavity reaches a predetermined value, thereby controlling the flow direction of the raw material in the mold cavity.

Mould for producing plastic items obtained by the injection of thermoplastic material of the “hot melt” or polyamide type, the mould being made of flexible vulcanised silicone, rubber or other elastomers, the mould being formed by two parts which, when facing each other and attached, generate a series of compartments and channels that allow for the introduction of the melted thermoplastic material and the filling of the cavities with the shape of the item desired, and, in turn, allow for a vacuum to be generated, also removing the inside air from the mould by means of a series of conduits and channels; and a method or methodology for producing said plastic items by means of said mould, allowing for the reproduction of short and medium series of items produced with plastic materials, and in which a control system and a mould incorporating a means to be identified can be added to the method.

Mould for producing plastic items obtained by the injection of thermoplastic material of the “hot melt” or polyamide type, the mould being made of flexible vulcanised silicone, rubber or other elastomers, the mould being formed by two parts which, when facing each other and attached, generate a series of compartments and channels that allow for the introduction of the melted thermoplastic material and the filling of the cavities with the shape of the item desired, and, in turn, allow for a vacuum to be generated, also removing the inside air from the mould by means of a series of conduits and channels; and a method or methodology for producing said plastic items by means of said mould, allowing for the reproduction of short and medium series of items produced with plastic materials, and in which a control system and a mould incorporating a means to be identified can be added to the method.

According to one embodiment, a mold includes a substrate clamping surface, a cavity, a suction part, a vent, an intermediate cavity, and an opening/closing part. The substrate clamping surface contacts a surface of a processing substrate. The cavity is recessed from the substrate clamping surface. The suction part is recessed from the substrate clamping surface. The vent is provided on a path between the cavity and the suction part, communicates with the cavity, is recessed from the substrate clamping surface to a vent depth. The intermediate cavity is provided between the vent and the suction part on the path, communicates with the vent, and is recessed from the substrate clamping surface to an intermediate cavity depth deeper than the vent depth. The opening/closing part opens and closes the path and is provided between the intermediate cavity and the suction part on the path.