B29C45/768

INJECTION MOLDING MACHINE
20210069956 · 2021-03-11 · ·

An injection molding machine which includes a mold clamping device (20) that opens and closes a mold (90) and clamps the closed mold, an injection device (30) that injects a material into the clamped mold, and an ejecting device (21) that ejects a molded product (100) molded in the mold is provided. The injection molding machine further includes a plurality of cameras (2) that photograph the injection molding machine to generate image data, a memory (6) that records the image data, an input device that sets at least one photographing time by selecting the start or end of each process in a molding cycle, and a control device that controls the camera to photograph the injection molding machine at the at least one photographing time, and controls the memory to record the image data.

INJECTION MOLDING MACHINE
20210060841 · 2021-03-04 ·

An injection molding machine includes a belt transmission mechanism (mold opening/closing mechanism, ejector mechanism, screw drive mechanism, injection mechanism) configured to transmit drive force from a driving shaft (driving pulley) to a driven shaft (driven pulley) by means of a belt. The injection molding machine includes: a cover covering part or entirety of the belt; and a sensor attached to the cover and configured to detect an abnormality of the belt.

INJECTION MOLDING SYSTEM AND METHOD FOR MANUFACTURING MOLDED OBJECT

An injection molding system includes: an injection molding machine configured to inject a molten material into a mold to mold a molded object; a tray moving unit configured to move a plurality of trays in a work area including a placement position; and a robot configured to place the molded object on a tray moved to the placement position among the plurality of trays. The tray moving unit moves a tray after placement, which is a tray on which the molded object is placed by the robot, from the placement position to a position different from the placement position in the work area, and moves a tray before the placement, which is a tray on which the molded object is not yet placed by the robot, from a position different from the placement position in the work area to the placement position.

INJECTION MOLDING SYSTEM AND METHOD FOR MANUFACTURING MOLDED OBJECT

An injection molding system includes: an injection molding machine; an inspection device including a first placement unit, a second placement unit, an inspection unit, and a moving unit configured to change a relative position between the first placement unit and the inspection unit and a relative position between the second placement unit and the inspection unit; a third placement unit; a robot configured to convey the molded object; and a control device. The control device controls the injection molding machine, the robot, and the inspection device so as to mold a first molded object during a first molding period, inspect the first molded object placed on the first placement unit during a first inspection period, convey the first molded object after inspection from the first placement unit to the third placement unit during a first conveyance period, mold a second molded object during a second molding period, inspect the second molded object placed on the second placement unit during a second inspection period, convey the second molded object after inspection from the second placement unit to the third placement unit during a second conveyance period, and overlap the first inspection period and the second molding period and overlap the second inspection period and the first conveyance period.

INJECTION MOLDING SYSTEM AND METHOD FOR MANUFACTURING MOLDED OBJECT

An injection molding system includes: an injection molding machine configured to operate in accordance with a command generated using a first language, and inject a molten material into a mold to mold a molded object; a robot configured to operate in accordance with a command generated using a second language, and convey the molded object; and a control device configured to control the injection molding machine and the robot. When determining that an error occurs in at least one of the injection molding machine and the robot, the control device transmits, to the injection molding machine, a command generated using the first language and for causing the injection molding machine to execute a return operation, and transmits, to the robot, a command interpretable by the second language and for causing the robot to execute a return operation, so as to cause the injection molding machine and the robot to execute the return operations.

METHOD FOR SUPPORTING MOLDING OF PULVERIZED MATERIAL RESIN MATERIAL
20230415393 · 2023-12-28 · ·

When a pulverized material resin material including a pulverized material as at least a part is plasticized and injection-molded by rotating a screw inserted in a heating tube, before use of the pulverized material, the area of a particle shape of the pulverized material in one direction is measured, a pulverized material shape index indicating the relative size of the area with respect to the depth of a screw groove is determined by computation processing, and when the size of the pulverized material shape index is equal to or greater than a preset setting value, the screw is determined to be inappropriate, and at least the result of the determination is displayed.

Abnormality detection device for injection molding machine
11858190 · 2024-01-02 · ·

An abnormality detection device includes a servo CPU; a physical quantity detection unit which detects a physical quantity such as a load applied on a servo motor which operates a movable part included in an injection molding machine. The abnormality detection device further includes a first storage unit directly readable/writable by the servo CPU; and a second storage unit not directly readable/writable by the servo CPU. A reference physical quantity is stored in the first and second storage units. The servo CPU outputs an instruction for stopping or decelerating the movable part in response to a first physical quantity deviation, which is a deviation between a reference physical quantity read from the first storage unit and a current physical quantity, or a second physical quantity deviation, which is a deviation between a reference physical quantity read from the second storage unit and a current physical quantity, exceeds a threshold value.

DRIVE MECHANISM FOR INJECTION MOLDING MACHINE
20210016480 · 2021-01-21 ·

A drive mechanism for an injection molding machine that causes a movable object to undergo movement includes a driving motor that generates a driving force, a drive pulley connected to the driving motor, a driven pulley connected to the movable object, and a plurality of belts (a wide belt and a narrow belt) of equal length, the belts being arranged in parallel with each other and trained around the drive pulley and the driven pulley.

Method for the Automatic Process Monitoring and Process Diagnosis of a Piece-Based Process (batch production), in Particular an Injection-Moulding Process, and Machine That Performs the Process or Set of Machines that Performs the Process

A method for the automatic process monitoring and/or process diagnosis of a piece-based process, in particular a production process, in particular an injection-molding process, including the steps: a) performing an automated reference finding in order to obtain reference values (r.sub.1 . . . r.sub.n) from values (x.sub.0 . . . x.sub.j) of at least one process variable; b) performing an anomaly detection on the basis of the reference values (r.sub.1 . . . r.sub.n) found in step (a); c) performing an automated cause analysis and/or an automated fault diagnosis on the basis of a qualitative model of process relationships and/or on the basis of dependencies of various process variables on each other.

INJECTION MOLDING MACHINE SYSTEM

Provided is an injection molding machine system (1) that performs control of molding conditions in an injection molding machine (2) by an agent (6) including a machine learning device which performs reinforcement learning. In the present learning, physical data obtained from the injection molding machine (2) and a defect type indicating the type of a molding defect in a molded article are used as states, molding conditions are used as actions, and a defect state indicating the defect level of the molding defect is used as a reward.