The invention relates to a process (100) for manufacturing an object (1) made of thermoplastic polymer composite from at least two parts (10) made of thermoplastic polymer composite, said thermoplastic polymer composite comprising a fibrous reinforcement and a thermoplastic polymer matrix, said process comprising the steps of: arranging (120) the two parts (10) made of thermoplastic polymer composite adjacently or overlapping at an assembly interface zone (11), and heating (130) to melt the thermoplastic polymer matrix at said assembly interface zone (11), so as to form an object (1) made of thermoplastic polymer composite comprising a welded interface (12).

A caulking pin (15) is inserted into a mounting hole (21) provided in a metal case body (3), and the end portion of the caulking pin (15) is thermally caulked with a welding tip (24) to form a mold forming portion (17). A surplus absorption recess (31) is formed by enlarging the opening end of the mounting hole (21), and surplus resin is absorbed. The surplus absorption recess (31) is positioned inside a region of the mold forming portion (17). Therefore, the amount of molten surplus resin that protrudes outward from the welding tip (24) in the thermal caulking process is reduced.

A caulking pin (15) is inserted into a mounting hole (21) provided in a metal case body (3), and the end portion of the caulking pin (15) is thermally caulked with a welding tip (24) to form a mold forming portion (17). A surplus absorption recess (31) is formed by enlarging the opening end of the mounting hole (21), and surplus resin is absorbed. The surplus absorption recess (31) is positioned inside a region of the mold forming portion (17). Therefore, the amount of molten surplus resin that protrudes outward from the welding tip (24) in the thermal caulking process is reduced.

This application provides a composite film for a cable wrapping layer and a preparation method for the same. The composite film for the cable wrapping layer includes a PE film layer, a PET film layer laminated at the PE film layer, an aluminum foil layer laminated at the PET film layer, and a bonding layer arranged between the PET film layer and the aluminum foil layer. The PE film layer is made of raw materials having the following parts by weight: 40-45 parts of LLDPE with a melt index of 0.9-1.1 g/10 min and a density of 0.920-0.922 g/cm.sup.3, 35-40 parts of m-LLDPE with a melt index of 1.9-2.1 g/10 min and a density of 0.917-0.920 g/cm.sup.3 and 15-25 parts of ethylene-vinyl acetate copolymer.

This application provides a composite film for a cable wrapping layer and a preparation method for the same. The composite film for the cable wrapping layer includes a PE film layer, a PET film layer laminated at the PE film layer, an aluminum foil layer laminated at the PET film layer, and a bonding layer arranged between the PET film layer and the aluminum foil layer. The PE film layer is made of raw materials having the following parts by weight: 40-45 parts of LLDPE with a melt index of 0.9-1.1 g/10 min and a density of 0.920-0.922 g/cm.sup.3, 35-40 parts of m-LLDPE with a melt index of 1.9-2.1 g/10 min and a density of 0.917-0.920 g/cm.sup.3 and 15-25 parts of ethylene-vinyl acetate copolymer.

A method for welding thermoplastic components, in particular, thermoplastic fiber composite structural components for an aircraft or spacecraft, having the following steps. Arranging an insert, which has a conductor structure having a plurality of parallel electrical conductor elements, in a joining zone between a first thermoplastic component and a second thermoplastic component such that at least some portions of the parallel electrical conductor elements are located in the joining zone; locally melting the components in the region of the joining zone by supplying current to the conductor structure; disconnecting the connector elements; and removing the insert from the joining zone by pulling out the disconnected conductor elements. An insert for the resistance welding of thermoplastic components is also provided.

A method for welding at least two parts including a thermoplastic material and having respective surfaces to be welded, including: inserting an insert between the surfaces to be welded of the two parts; generating heat via the insert; wherein the insert moves in relation to the parts to be welded in a welding direction. Also, an installation adapted for implementation of this method.

A method, and an apparatus associated therewith, for detecting plastic tube ends clamped in a butt welding machine, the plastic tube ends being planed by means of a plane, which can be introduced between the plastic tube ends, and subsequently being heated by means of a heating mirror, which can be introduced between the plastic tube ends, and the plastic tube ends are welded together after removal of the heating mirror, the plane and/or the heating mirror being tilted in between the plastic tube ends by means of a controlled movement, wherein detection or sensing of the plastic tube ends during the controlled movement of tilting in the plane and/or the heating mirror is carried out by means of at least one sensor arranged on the plane and/or on the heating mirror.

A method, and an apparatus associated therewith, for detecting plastic tube ends clamped in a butt welding machine, the plastic tube ends being planed by means of a plane, which can be introduced between the plastic tube ends, and subsequently being heated by means of a heating mirror, which can be introduced between the plastic tube ends, and the plastic tube ends are welded together after removal of the heating mirror, the plane and/or the heating mirror being tilted in between the plastic tube ends by means of a controlled movement, wherein detection or sensing of the plastic tube ends during the controlled movement of tilting in the plane and/or the heating mirror is carried out by means of at least one sensor arranged on the plane and/or on the heating mirror.

A beaded panel includes a base panel and a beaded panel doubler made of a first fiber-reinforced thermoplastic composite. The beaded panel doubler is joined to the base panel to supplement a stiffness of the base panel.