The present invention relates to a method of manufacturing a dental component, in particular a dental prosthesis or a partial dental prosthesis, by means of a dental furnace, comprising the following steps: (i) additively manufacturing, in particular by means of 3D printing, a model of the dental component from a model material on the basis of a virtual 3D model of the dental component; (ii) embedding the model in an investment material; (iii) removing the model from the investment material, in particular by heating or burning out, to obtain a negative mold of the model; (iv) inserting a raw material required for manufacturing the dental component into the negative mold; (v) producing the dental component in the negative mold; and (vi) removing the negative mold.

A method of forming a master mold (52), comprising: a) forming a plurality of microstructure portions (42) in a substrate formed of a first material by a first micromachining process, each microstructure portion comprising a shaft (40) and a distal tip (38); b) in preparing a negative mold (46) of the plurality of microstructure portions, wherein the mold is formed of a second material and comprises a plurality of cavities (48) corresponding to each microstructure portion in the plurality of microstructure portions (42); c) electroplating a metal (50) onto the negative mold to fill each cavity in the plurality of cavities and to form abase layer (54) extending from the negative mold; d) forming a proximal section (56) for each of the microstructures in the base layer using a second micromachining process (e.g. mechanical micromachining); and e) before or after said step d), removing the negative mold from the metal to form a master mold.

The present invention relates to a method of manufacturing a dental component, in particular a dental prosthesis or a partial dental prosthesis, by means of a dental furnace, comprising the following steps: (i) producing a model of the dental component; (ii) embedding the model in an investment material; (iii) removing the model from the investment material, in particular by heating or burning out, to obtain a negative mold of the model;

(iv) inserting a raw material required for manufacturing the dental component into the negative mold; (v) producing the dental component in the negative mold; and (vi) deflasking the dental component in an at least partly automated manner, in particular by means of a stripping manufacturing process, on the basis of a virtual model of the dental component.

Simulated anatomical components, such as simulated vascular vessels, produced by a method that includes forming an anatomical component mold from a soluble polymer such that the mold defines an interior void of the simulated anatomical component. One or more layers of an elastomeric material is applied around the anatomical component mold and the material is allowed to cure to form a wall of the simulated anatomical component. At least a portion of the mold is dissolved to form a passage for liquid within the simulated anatomical component. Simulated anatomical components are connectable to other components of a surgical simulation system and can be modularized.

A modified approach for coral restoration by merging 3D printing and molding techniques is presented. This is achieved by 3D scanning live coral specimens, retrieved from sea dives, to obtain a CAD model of the complete coral 3D construction with complex geometries. Select areas of the model are flattened to create a 2D base for micro-fragment adhesion. From the CAD models, disclosed embodiments propose two methods of fabrication. Method A consists of 3D printing the CAD models with commercial thermoplastic materials to create a negative mold, subsequently loaded with synthesized Calcium Carbonate Photoinitiated (CCP) ink to form an eco-friendly coral skeleton. Method B uses syringe-based extrusion 3D printing to directly print a coral skeleton with CCP ink. Both methods are evaluated as a combined proof-of-concept process, 3D CoraPrint, for coral gardening and restoration and providing details required for mimicking coral and bone 3D structures for implantation in bone grafting applications.

A needle-like structure includes projections formed in rows on a substrate and extended in a direction, and needle portions formed on each of the projections such that the needle portions are spaced part from one another.

Disclosed are methods related to making a stamped article and articles and assemblies made therefrom. The methods include providing a partial replica of the stamped article having opposed first and second major surfaces, and then coupling the partial replica to a walled enclosure to provide a mold assembly having upper and lower chambers separated from each other by the partial replica. Compositions can be hardened in the upper and lower chambers to provide upper and lower tools having a shape complemental to the first and second major surfaces. After removing the upper and lower tools from the mold assembly, a deformable sheet can be pressed between the upper and lower tools to form the stamped article.

The present disclosure is directed methods for modifying molds of rotor blades of a wind turbine. In certain embodiments, the blade mold is constructed, at least in part, of a thermoplastic material optionally reinforced with a fiber material. In one embodiment, the method includes identifying at least one blade mold addition for the mold of the rotor blade and positioning the blade mold addition at a predetermined location of the mold of the rotor blade. Further, the blade mold addition is constructed, at least in part, of a thermoplastic material. Thus, the method includes applying at least one of heat, pressure, or one or more chemicals at an interface of the blade mold addition and the mold so as to join the blade mold addition to the mold. In further embodiments, the methods described herein are also directed repairing thermoplastic blade molds.

Provided are a production method of a mold, a manufacturing method of a pattern sheet, a production method of an electroform, a production method of a mold using an electroform, and an original. The production method includes: preparing an original having an inclined portion which is formed in an enclosed shape on an outer peripheral portion of a protruding pattern formed at a center portion on a base and gradually increases in thickness from inside toward outside, and a thermoplastic resin sheet; and forming a recessed pattern on the thermoplastic resin sheet by pressing the original which is heated against the thermoplastic resin sheet at a position where a flat surface of the original and a surface of the thermoplastic resin sheet are separated from each other, cooling the original in the state where the original is pressed, and separating the original from the thermoplastic resin sheet.

Injection-molded components are produced using single-use molds. In order to produce individual injection-molded components inexpensively, an injection mold constructed from two elements, namely a shell and a shell reinforcement, is used. The two elements of the injection mold are produced from materials that must have specific material properties, namely solubility and melting temperature. The selection of these materials depends on the material properties of the injection-molding material that is used.