A slip plane bracket for a front end sub-assembly of a vehicle and method of assembling the front end of the vehicle is disclosed. The slip plane bracket attaches a headlamp module to a bolster at a front end of a vehicle to facilitate adjustment of the headlamp module location relative to the front fascia, headlamps and grille. Headlamp modules are assembled to a bolster through a slip plane bracket interface that is adjustable in X (longitudinal) and Y (lateral) directions to achieve improved fit relative to adjacent modules. According to the method, a pair of headlamp modules is attached to the bolster with an adjustable fastener to set the height of the modules. Slip plane brackets are assembled to tabs provided on the headlamp modules and the location of the slip plane brackets is adjusted in a longitudinal plane and a lateral plane.

A headlight housing assembly for mounting a projector lamp. The headlight housing eliminates the need to cut a stock headlight housing of a motor vehicle for an aftermarket adaptation to receive a projector lamp. The invention permits installation of a properly aligned projector, mounted securely to the vehicle, with no mess created. The design results in a professional looking product using stronger materials for a longer expected life.

A headlamp fastening system for a vehicle is provided herein. The headlamp fastening system includes a support structure, a headlamp structure, and an alignment element. The alignment element is configured to align and fix the headlamp structure with the support structure with respect to the z-direction of the vehicle. The alignment element holds the sup port structure and the headlamp in an alignment position. In the alignment position the support structure and the headlamp structure are relatively displaceable in the x-, y-, and z- direction relative to one another. The alignment element fixes the support structure and the headlamp in the fixed position, wherein, upon the alignment element fixing the support structure and the headlamp structure relative to one another with respect to the z-direction, the support structure and the headlamp structure simultaneously become fixed relative to one another in the x- and y-direction.

An automotive lighting device includes a housing, a lighting module arranged inside the housing and a leveler having a leveler motor and a leveler actuator. The lighting module includes a ball socket connection suitable to receive a leveler actuator connector, the lighting module defining a light projection direction. The leveler actuator includes a connector configured to couple with the ball socket connection. The leveler is arranged totally inside the housing and the leveler actuator is arranged to push the ball socket connection in a direction which forms between 150 and 210 with respect to the light projection direction.

A slip plane bracket for a front end sub-assembly of a vehicle and method of assembling the front end of the vehicle is disclosed. The slip plane bracket attaches a headlamp module to a bolster at a front end of a vehicle to facilitate adjustment of the headlamp module location relative to the front fascia, headlamps and grille. Headlamp modules are assembled to a bolster through a slip plane bracket interface that is adjustable in X (longitudinal) and Y (lateral) directions to achieve improved fit relative to adjacent modules. According to the method, a pair of headlamp modules is attached to the bolster with an adjustable fastener to set the height of the modules. Slip plane brackets are assembled to tabs provided on the headlamp modules and the location of the slip plane brackets is adjusted in a longitudinal plane and a lateral plane.

An auxiliary light mounting assembly for a light device is provided. A cylindrical mounting member receives the light device within a front end. A mounting strap secures the mounting assembly to a tubular structure. Spherical recesses are provided on a rear end of the cylindrical mounting member in order to accommodate the tubular structure. The mounting assembly protects the light device from debris.

A vehicle headlight assembly includes a plurality of snap wedge assemblies with at least one of the snap wedge assemblies including a ball stud configured for engagement with a light module and an insert coupled with the ball stud, the insert including a plurality of wedges and a plurality of snap fingers. The assembly further includes a plurality of carrier receptacles for matingly receiving and securing the snap wedge assemblies.

A light system including: a housing that is connectable within a vehicle, the housing including an interior and an exterior; a motor located within the interior of the housing and having a portion that extends through an opening in the housing to the exterior of the housing so that the motor is capable of moving the light system relative to the vehicle; and one or more seals that prevent fluids and/or debris from contacting the portion that extends through the opening in the housing, the opening in the housing, or both.

An automotive lighting device includes a housing, a lighting module arranged inside the housing and a leveler having a leveler motor and a leveler actuator. The lighting module includes a ball socket connection suitable to receive a leveler actuator connector, the lighting module defining a light projection direction. The leveler actuator includes a connector configured to couple with the ball socket connection. The leveler is arranged totally inside the housing and the leveler actuator is arranged to push the ball socket connection in a direction which forms between 150 and 210 with respect to the light projection direction.

A method and an apparatus inclulde a housing, a headlamp comprising at least a lens portion fixed to the housing at a connection interface, and a fender supported by a vehicle structure relative to the housing such that an edge of the fender at least partially overlaps the connection interface. A deflector is associated with the connection interface and is configured to move the fender outwardly relative to the vehicle structure in response to an input load to the headlamp.