C04B41/50

CONTACT JOULE HEATING FOR SINTERING HIGH TEMPERATURE COATINGS
20220348513 · 2022-11-03 ·

A method for forming a high temperature coating includes forming a pre-sintered ceramic coating on a ceramic composite substrate. The pre-sintered ceramic coating includes a plurality of ceramic particles. The method further includes sintering at least a portion of the pre-sintered ceramic coating by heating the portion of the pre-sintered ceramic coating to a sintering temperature of the plurality of ceramic particles using joule heating. The sintering temperature is greater than about 1000 degrees Celsius (° C.).

NON-CONTACT RADIATIVE HEATING FOR SINTERING HIGH TEMPERATURE COATINGS
20220348511 · 2022-11-03 ·

A method for forming a high temperature coating includes forming a pre-sintered ceramic coating on a ceramic composite substrate. The pre-sintered ceramic coating comprises a plurality of ceramic particles. The method further includes sintering at least a portion of the pre-sintered ceramic coating by heating the portion of the pre-sintered ceramic coating to a sintering temperature of the pre-sintered ceramic coating using one or more non-contact radiative heating elements. The sintering temperature is greater than about 1000 degrees Celsius (° C.).

PROCESS FOR THE WATERPROOFING OF POROUS CONSTRUCTION MATERIALS

A process for the waterproofing of porous construction materials, the process including the steps of mixing water and a composition C, the composition C comprising, in each case based on the total weight of the composition C, a) 2-15 wt.-% of at least one binder selected from natural hydraulic lime (NHL), formulated lime (FL), and hydraulic lime (HL), b) 1-20 wt.-% of at least one pozzolanic material, c) 40-80 wt.-% of at least one aggregate, d) 2-30 wt.-% of at least one synthetic polymer, and wherein the content of Portland cement in said composition C is <3 wt.-%, applying the mixture thus obtained to a porous construction material, and optionally hardening the applied mixture.

Antimicrobial Ceramic Tile and Manufacturing Method Thereof
20230091820 · 2023-03-23 ·

The present invention provides an antimicrobial ceramic tile and manufacturing method thereof. A manufacturing method of an antimicrobial ceramic tile comprises: grinding soils into slurries; drying the slurries into powders by hot air; pressing the powders into a green body through a molding machine; dotting or spraying or showering a glaze slurry on the surface of the green body to form an engobe; dotting the glaze slurry on the engobe to form a ground glaze; mixing a surface glaze and an antimicrobial material into an antimicrobial glaze in a weight ratio of 100:5˜10; grinding water and the antimicrobial glaze into the antimicrobial glaze in a weight ratio of 5˜6:4˜5; and dotting antimicrobial glaze on the ground glaze; finally, rapidly firing the ceramic tile and the antimicrobial glaze into an antimicrobial ceramic tile.

Gypsum panels, systems, and methods

Gypsum panels and methods of making gypsum panels are provided. Methods of making gypsum panels include: depositing a first gypsum slurry onto a first surface of a first fiberglass mat; allowing the first gypsum slurry to set to form at least a portion of a gypsum core; and applying a substantially continuous barrier coating comprising a polymer binder to a second surface, opposite the first surface, of the first fiberglass mat, in an amount of from about 1 lb/MSF to about 40 lb/MSF, such that the substantially continuous barrier coating has an average thickness of from about 1 micron to about 100 microns, wherein the substantially continuous barrier coating eliminates at least 99 percent of pin holes present in the exposed second surface of the first fiberglass mat.

COATING METHOD, COATING LAYER, AND TURBINE SHROUD

A coating method includes depositing a slurry including a coarsely particulate ceramic and a finely particulate ceramic on a base material configured with an oxide-based ceramics matrix composite such that a proportion of coarse particles decreases towards a surface of the base material; forming a bond coating by performing a heat treatment on the base material on which the slurry has been deposited; and forming a top coating by thermally spraying a ceramic onto the bond coating. The oxide-based ceramics matrix composite is an alumina silica type oxide-based ceramics matrix composite. The coarsely particulate ceramic and the finely particulate ceramic are alumina-based powder.

Method for Enhancing Optical Properties in Ceramics Having Applications in Dental Restorations

A method for enhancing optical properties of sintered, zirconia ceramic bodies and zirconia ceramic dental restorations is provided. The porous or pre-sintered stage of a ceramic body is treated with an yttrium-containing composition and sintered, resulting in sintered ceramic bodies having enhanced optical properties. The enhanced optical properties may be substantially permanent, remaining for the useful life of the sintered ceramic body.

Overglaze decoration material
11479514 · 2022-10-25 · ·

An overglaze decoration material is provided that can be used to apply to a ceramic product a luster overglaze in which a luster pigment does not dissolve in glass and can thus maintain its luster properties to provide a metallic texture and high surface gloss. The overglaze decoration material in accordance with the present invention contains a frit that has a composition thereof including 40 wt % to 60 wt % of silicon dioxide, 15 wt % to 35 wt % of boron oxide, and 18 wt % or less of one or more alkali metal oxides selected from the group consisting of lithium oxide, sodium oxide and potassium oxide, and a luster pigment for providing a metallic look.

EBC with mullite bondcoat that includes an oxygen getter phase
11479515 · 2022-10-25 · ·

A coated component, along with methods of its formation and use, is provided. The coated component includes a ceramic matrix composite (CMC) substrate comprising silicon carbide and having a mullite bondcoat on its surface. The mullite bondcoat includes an oxygen getter phase contained within a mullite phase. For example, the mullite bondcoat may include 60% to 98% by volume of the mullite phase. An environmental barrier coating is on the mullite bondcoat.

Suspended Ceiling Tile System Including Panel With Silicate Coating For Improved Acoustical Performance
20220333380 · 2022-10-20 · ·

The disclosure provides a ceiling tile including a curable coating composition including 10-50 vol. % inorganic binder, based on the total volume of solids in the dry coating composition, wherein the inorganic binder is an alkali metal silicate or an alkaline earth metal silicate and 50-90 vol. % inorganic filler, based on the total volume of solids in the coating composition, wherein the binder and the filler are not the same and the coating is substantially free of an organic polymeric binder. The ceiling tiles have a backing side and an opposing facing side, and a cured coating layer disposed on the backing side of the panel, the backing side being directed to a plenum above the fibrous panel in a suspended ceiling tile, the cured coating layer including the curable coating composition of the disclosure.