An article of footwear and method of manufacturing an article of footwear comprises an upper, a sole structure adjacent the upper and a thermoplastic material sheet attached to the upper to fixedly secure one or more components to the upper or fixedly secure the upper to a sole structure where the thermoplastic material sheet provides the primary or only means for securing the components to the upper and the upper to the sole structure.

An article of footwear and method of manufacturing an article of footwear comprises an upper, a sole structure adjacent the upper and a thermoplastic material sheet attached to the upper to fixedly secure one or more components to the upper or fixedly secure the upper to a sole structure where the thermoplastic material sheet provides the primary or only means for securing the components to the upper and the upper to the sole structure.

A method of customizing a boot, for example a skate boot, includes generating a tridimensional digital representation of a wearer's foot using numerical data obtained by scanning the wearer's foot. A boot with a foot size corresponding generally to a foot length of the wearer's foot is selected. A core is also selected. The core, a medial side insert and a lateral side insert are inserted into an internal space of the boot such that the medial side insert and the lateral side insert straddle the core. The medial side insert and the lateral side insert are manufactured based on the tridimensional shape of the foot. At least a portion of the boot is then heated such that the boot is thermoformed to follow surfaces of the medial and lateral side inserts. The core, the medial side insert and the lateral side insert are then removed from the boot.

A method of customizing a boot, for example a skate boot, includes generating a tridimensional digital representation of a wearer's foot using numerical data obtained by scanning the wearer's foot. A boot with a foot size corresponding generally to a foot length of the wearer's foot is selected. A core is also selected. The core, a medial side insert and a lateral side insert are inserted into an internal space of the boot such that the medial side insert and the lateral side insert straddle the core. The medial side insert and the lateral side insert are manufactured based on the tridimensional shape of the foot. At least a portion of the boot is then heated such that the boot is thermoformed to follow surfaces of the medial and lateral side inserts. The core, the medial side insert and the lateral side insert are then removed from the boot.

A method of method of manufacturing customized inserts for a boot, such as a skate boot, that is at least partially thermoformable includes receiving numerical data corresponding to a tridimensional shape of a wearer’s foot, and manufacturing a medial side insert and a lateral side insert based on the tridimensional shape of the wearer’s foot. The medial side insert and the lateral side insert are shaped to be insertable into the boot with a core that is dimensioned to generally correspond to a foot size of the boot, with a medial internal surface of the medial side insert and a lateral internal surface of the lateral side insert abutting respective outer surfaces of the core.

A method of method of manufacturing customized inserts for a boot, such as a skate boot, that is at least partially thermoformable includes receiving numerical data corresponding to a tridimensional shape of a wearer’s foot, and manufacturing a medial side insert and a lateral side insert based on the tridimensional shape of the wearer’s foot. The medial side insert and the lateral side insert are shaped to be insertable into the boot with a core that is dimensioned to generally correspond to a foot size of the boot, with a medial internal surface of the medial side insert and a lateral internal surface of the lateral side insert abutting respective outer surfaces of the core.

The invention relates to a method for the production of a shoe (1), especially of a sports shoe. To provide an effective and cost-efficient method for the shoe production, the invention comprises the steps: a) Production of a shoe upper (2) and of a shoe sole (3); b) Joining of the shoe upper (2) and the shoe sole (3) and inserting the joined shoe upper (2) and the shoe sole (3) into a flexible container element (4) which can be closed in an air-tight manner; c) Air-tight closing of the container element (4) and evacuating of the container element (4), so that the container element (4) presses together the joined shoe upper (2) and the shoe sole (3) within the container element (4); d) Connecting the shoe upper (2) and the shoe sole (3) within the container element (4) with another; e) Venting of the container element (4) and taking out the connected shoe upper (2) and shoe sole (3).

The invention relates to a method for the production of a shoe (1), especially of a sports shoe. To provide an effective and cost-efficient method for the shoe production, the invention comprises the steps: a) Production of a shoe upper (2) and of a shoe sole (3); b) Joining of the shoe upper (2) and the shoe sole (3) and inserting the joined shoe upper (2) and the shoe sole (3) into a flexible container element (4) which can be closed in an air-tight manner; c) Air-tight closing of the container element (4) and evacuating of the container element (4), so that the container element (4) presses together the joined shoe upper (2) and the shoe sole (3) within the container element (4); d) Connecting the shoe upper (2) and the shoe sole (3) within the container element (4) with another; e) Venting of the container element (4) and taking out the connected shoe upper (2) and shoe sole (3).

Described is a method of manufacturing a component for a shoe that includes the steps: forming a sheet of material; heating the sheet of material; stretching the heated sheet of material by moving a last into the sheet of material, wherein the last defines the shape of the component; and applying a pressure lower than ambient pressure between the stretched sheet of material and the last to conform the sheet of material to the last; or applying a pressure higher than ambient pressure over the stretched sheet of material to conform the sheet of material to the last.

Described is a method of manufacturing a component for a shoe that includes the steps: forming a sheet of material; heating the sheet of material; stretching the heated sheet of material by moving a last into the sheet of material, wherein the last defines the shape of the component; and applying a pressure lower than ambient pressure between the stretched sheet of material and the last to conform the sheet of material to the last; or applying a pressure higher than ambient pressure over the stretched sheet of material to conform the sheet of material to the last.