An upholstered recliner, a frame including a pair blow molded hollow arm rest forms. Further components may be blow molded such as a back rest. The arm rest forms and backrest forms may be reinforced with metal plates and assembled into a recliner. The backrest form may have legs with kd brackets secured thereto by clamping onto the portions of the legs of the backrest forms. The connections to the backrest form and arm rest forms providing a geometrically rigid and robust frame that is weighs less, is quicker to assemble, and is more robust that conventional wood frame recliners.

The present disclosure relates to a chair back assembly with an outer frame and an inner frame, wherein the outer frame is manufactured of different material than the inner frame to allow for a variety in support throughout the chair back assembly, resulting in localized support throughout the back of the chair. The availability of localized support results in an improvement in comfort and may also improve production in embodiments utilizing a foam covering. Specifically, the inner frame of the chair back assembly may include at least one vertical member and at least one horizontal member to provide additional support to the user.

A foam-based seat and an enclosure for a foam-based seat is provided. The foam-based seat includes a base, main body, a cutout opening formed in the main body, fitted fabric configured to encase the main body, and a removable nesting insert configured to friction fit within the cutout opening. The removable nesting insert can be inserted into the cutout opening, or removed, to provide a myriad of seating arrangements. The foam-based seat may constitute a variety of geometries, including one embodiment that is square with a square removable nesting insert, and another embodiment that is round with an expanded base and a circular nesting insert. The enclosure for a foam-based seat includes a rigid frame with two ends, an internal opening configured to circumscribe a foam-based seat, and a shelving unit that extends from the two ends of the rigid frame.

A chair includes a base structure, a seat support structure, a back frame comprising a front surface, a rear surface and a forwardly extending bottom portion pivotably connected to the base, a biasing member biasing the back frame from a reclined position toward an upright position, wherein the biasing member is located entirely forward a rearward most edge of the seat support structure, and a back shell comprising a forwardly extending bottom portion connected to the seat support structure, a front surface, a rear surface positioned in front of the front surface of the back frame, a pair of laterally spaced side portions defining an opening therebetween, and a top portion extending laterally between and connected to the side portions, wherein each of the side portions are exclusively connected to the back frame at a first location.

A chair is provided with a seat support frame which may be comprised of at least two tubes spaced apart by a polymer connector. The seat support frame supports a foam cushion and the frame may be embedded in the foam and may include flexible supports across the support frame also embedded in the foam. A rigid panel has a cavity and the rigid panel is arranged adjacent an outer surface of said foam cushion with at least part of said foam cushion positioned within the cavity, wherein said rigid panel is affixed to said support frame and an inner surface of said rigid panel faces the outer surface of said foam cushion.

A support system for the human body, or a human body segment, is provided. The system comprises a covering lining in which a plurality of pockets is defined in which there are inserted one or more filling elements forming together a cushioning arrangement of the support system. Filling elements with different physical properties, for example different stiffnesses, are inserted in the different pockets of the covering lining. The pockets may be independent of one another and removably connected to one another, so that they can be combined with one another in the way that best adapts to the specific morphology of a single user. The support system can be made, for example, in the form a cushion, a seat, a backrest, a mattress or with any other shape that may be desired.

The present disclosure provides a packable assembly comprising an apparatus. The apparatus may comprise a main body comprising one or more openings or grooves; one or more support members that are insertable into the one or more openings or grooves of the main body; one or more additional support members positioned external to or remote from the one or more openings or grooves of the main body; and one or more attachment mechanisms configured to releasably couple the one or more support members to the one or more additional support members to provide structural support for the main body.

A lounge having a matrix mat and a plurality of modules capable of being inserted into the matrix mat. The lounge may include a frame configured as a rigid frame, a modular frame, and combinations thereof. The modular frame may further include a tri-cable suspension. The tri-cable suspension may be attached to a dilator retractor mechanism. The modules may be a mushroom cap module, a spider spring module, a web module, a lighting module, an electronics module, and combinations thereof.

A chair assembly includes a base assembly, a seat assembly having a pair of side edges and a fore-to-aft extending longitudinal centerline, a back assembly movable between upright and reclined positions, and an arm assembly including an arm base extending from a first location between the side edges to a second location laterally outward of one of the side edges, wherein the arm base extends at an acute angle with respect to the longitudinal centerline and at an upward angle from the first location toward the second location, a support assembly supported by and extending upwardly from the arm base, and an armrest supported by the support assembly that is adjustable to support the armrest between a plurality of selected vertical positions, wherein the arm assembly and back assembly move at a different rate from one another as the back assembly is moved between the upright and reclined positions.

A chair back assembly includes a back shell member including laterally extending top, bottom and side portions cooperating to define an open space therebetween, where a portion of the back shell member is located in a lumbar region, a cover having a first surface and a second surface opposite the first surface, wherein the cover covers at least a portion of the open space, and a back frame assembly operably supporting the back shell member and movable between upright and reclined positions, wherein the back frame assembly causes the back shell to flex in a fore-to-aft direction as the back frame assembly is moved between the upright and reclined positions independent of an external force being exerted on the back shell member, and where the lumbar portion of the back shell member remains spaced from the back frame as the back frame is moved between the upright and reclined positions.