A carpet tile includes a textile top member and a cushion mat that is coupled with the textile top member via a thermoplastic material. The textile top member includes carpet yarns and a backing that is coupled with the carpet yarns so that the backing structurally supports the carpet yarns. The cushion mat includes a polymeric material component having polymer fibers that are randomly oriented and entangled together and a scrim reinforcement that is disposed within the polymeric material component. The scrim reinforcement reinforces and stabilizes the polymeric material component and is entirely covered and concealed by the intermeshed polymer fibers.

A carpet tile includes a textile top member and a cushion mat that is coupled with the textile top member via a thermoplastic material. The textile top member includes carpet yarns and a backing that is coupled with the carpet yarns so that the backing structurally supports the carpet yarns. The cushion mat includes a polymeric material component having polymer fibers that are randomly oriented and entangled together and a scrim reinforcement that is disposed within the polymeric material component. The scrim reinforcement reinforces and stabilizes the polymeric material component and is entirely covered and concealed by the intermeshed polymer fibers.

Methods of cutting a flooring web into rectangular flooring tiles such that at least one vertical cut along the length of the web defines a shorter edge of the rectangular tiles and horizontal cuts across the width of the web define the longer edges of the rectangular tiles.

Embodiments are directed to collections of flooring tiles, such as carpet tiles, that can include (1) a first group of tiles that has a first uniform appearance, visual field, and/or pattern across the entire tile, (2) a second group of tiles that has a second uniform appearance, visual field and/or pattern across the entire tile, and (3) a third group of tiles that are divided into three portions: a first portion that bears the first visual field, a second portion that bears the second visual field, and a third portion generally interposed between the first portion and the second portion and that has an appearance different from both the first and the second visual field. Tiles from the collections can be installed to create a desired appearance on a floor.

Design and manufacture of tufted articles, carpet tile webs and carpet tiles, and installation of carpet tiles, having different color, pile height, pile texture or other characteristics that, together with similar other such tiles, may be installed to create borders, edges or other multiple-tile designs, usually without any of the tiles looking out of place or improperly oriented relative to nap or the direction the tile is “facing.”

The present invention relates to the field of tile printing. More particularly, it relates to designing random phases for continuous layout ceramic tile applications. The present invention further provides a method [200] for producing a continuous design layout comprising of random faced tiles with joint free pattern of a tile comprising creating [103] prints or design on horizontal and vertical ends of a subset of workpiece obtaining joint free workpiece with random faces and creating [104] design on the middle or center part of each random phase/face. Advantageously the present invention relates to a joint free tile to make easy inventor management in ceramic industry and the final product looks aesthetically very superior.

Reversible floor mats having two layers bonded together at an undulating surface are described. Each layer has a generally non-constant across over its width and length. The combined thickness of the two layers is generally constant over its width and length. The layers have different colors and/or different surface textures to provide different working surfaces.

An activity is provided for promoting the development of one or more of foot strength, motor skills, balance, and sensory awareness. In one example, an activity mat comprises a body portion comprising a foam, the body portion having a first density, and one or more surface features included on a top surface of the body portion, wherein at least one of the one or more surface features has a second density, the second density different than the first density. Each of the one or more surface features may be either raised or recessed relative to the top surface of the activity mat providing an uneven surface with variable density.

A carpet tile includes a textile top member and a cushion mat that is coupled with the textile top member via a thermoplastic material. The textile top member includes carpet yarns and a backing that is coupled with the carpet yarns so that the backing structurally supports the carpet yarns. The cushion mat includes a polymeric material component having polymer fibers that are randomly oriented and entangled together and a scrim reinforcement that is disposed within the polymeric material component. The scrim reinforcement reinforces and stabilizes the polymeric material component and is entirely covered and concealed by the intermeshed polymer fibers.

A method of manufacturing a substantially flat foam floor mat is described. The raw materials for each color layer are separately mixed and heated below their foaming temperature in different batches, and separately pressed through heated rollers to form a plurality of unfoamed sheets. The temperature of the rollers are maintained within a range of 5° C. or less. Two or more unfoamed sheets from each batch are stacked together in a press and heated above their foaming temperature to permit the stacked sheets to foam, expand, and heat-weld together. The press restricts the sheets from vertical expansion while allowing horizontal expansion. Once the sheets are foamed, a series of alternating teeth and receiving slots are cut around the boundary of the mat to form an interlocking peripheral wall.