Urinary catheters and methods for preventing bacterial infections.

Catheters incorporating a thin film polymeric layer or layers. The thin film may have a wall thickness of about 0.00025″ +/− less than 0.0001″ to about 0.0015″ +/−0.0002″, for example. The thin film may be formed by extruding a sheet and cutting the sheet into elongate ribbons, each having two opposing long edges. The ribbon may be rolled or wrapped to define a tubular shape with a gap between the long edges. Heat and pressure may be applied to close the gap, abut the edges and form a longitudinal joint. The joint may extend along a portion of the length of the tubular shaft or most of the length of the tubular shaft. The tubular-shaped thin film layer may have a uniform wall thickness around the circumference, and the uniform wall thickness may extend across the joint.

The invention comprises self-lubricating polymer compositions that are especially useful in medical devices and valves and gaskets of medical devices. In a preferred embodiment, the polymer compositions comprise a thermosetting or thermoplastic silicone elastomer in combination with a lubricity enhancing polyfluoropolyether fluid or hydrocarbon-based synthetic oil. In other preferred embodiments, the polymer compositions contain only biocompatible components. The improved anti-friction properties of the self-lubricating polymers can be demonstrated over a course of insertion and withdrawal cycles, where conventional polymers have changing and mostly increasing force required for each insertion and withdrawal, while the polymer compositions of the invention remain stable.

A catheter shaft is produced by forming a first polymeric layer onto a flexible inner core while maintaining the inner core in a solid state, and solidifying the first polymeric layer, wherein the solidified first polymeric layer fails to bond with the inner core and is slidable thereon upon flexion of the shaft. A second polymeric layer may be formed over the first polymeric layer, and is slidable thereon when the shaft bends.

Sensor electrodes are fabricated in situ within or on a surface of a medical device. For example, a catheter can have a lumen extending between first and second longitudinal ends of the catheter. A patterning mold can be inserted into the lumen via the first longitudinal end of the catheter such that first and second surface portions of the lumen are exposed from the patterning mold and remaining surface portions of the lumen are covered by and in contact with the patterning mold. A first electrode layer can be formed on the first and second surface portions exposed from the patterning mold using electroless deposition. After the forming, the patterning mold can be removed from the lumen. Additional electrode layers can be formed on the first electrode layer, for example, via electroplating. In some embodiments, the electrode layers can be used for detection of bacterial biofilm growth.

Catheters incorporating a thin film polymeric layer or layers. The thin film may have a wall thickness of about 0.00025″ +/− less than 0.0001″ to about 0.0015″ +/−0.0002″, for example. The thin film may be formed by extruding a sheet and cutting the sheet into elongate ribbons, each having two opposing long edges. The ribbon may be rolled or wrapped to define a tubular shape with a gap between the long edges. Heat and pressure may be applied to close the gap, abut the edges and form a longitudinal joint. The joint may extend along a portion of the length of the tubular shaft or most of the length of the tubular shaft. The tubular-shaped thin film layer may have a uniform wall thickness around the circumference, and the uniform wall thickness may extend across the joint.

A catheter shaft is produced by forming a first polymeric layer onto a flexible inner core while maintaining the inner core in a solid state, and solidifying the first polymeric layer, wherein the solidified first polymeric layer fails to bond with the inner core and is slidable thereon upon flexion of the shaft. A second polymeric layer may be formed over the first polymeric layer, and is slidable thereon when the shaft bends.

Devices for preventing and/or otherwise inhibiting biofilm formation include a lumen and/or a cavity coupled with a wall configured for holding oils, which leach through the wall of the devices to a surface, the oils at the surface creating a smooth surface coating.

Provided is an improved medical elongated body which can be inserted into a biological lumen and can be restrained from unintentionally moving at a target site inside the biological lumen. The medical elongated body includes a main body portion that extends in an axial direction, and a projection portion that protrudes radially outward on an outer circumference of the main body portion and extends in the axial direction. One surface of the projection portion in a circumferential direction has higher sliding properties than an other surface of the projection portion in the circumferential direction.

A catheter assembly for insertion into the brain. The assembly comprises a first length of tubing made of a first material. A second material surrounds the first length of tubing, the second material being more flexible than the first material and having a hardness of less than 50 Rockwell E. The second material provides damping to the first length of tubing.