A method and system are provided for preparing micro-ingredient feed additives for use in designated feed rations. A micro-ingredient system of the invention includes a plurality of bins that store designated micro-ingredients therein. A master controller of the delivery system provides signals to control system components based on programmed commands corresponding to micro-ingredient batches to be prepared. Slide gate mechanisms are used to prevent loss of micro-ingredients delivered to a receiving receptacle of the system. During delivery of the micro-ingredients to the receptacle and during processing, the micro-ingredients can become airborne and subsequently lost. The slide gate mechanisms also provide controlled access to the receiving receptacle to prevent system errors such as contamination of ingredients in the receptacle, or improper batching of a prescribed micro-ingredient mixture to be delivered to a designated feed ration.

An inclinable mixer for mixing bulk material is provided herein. The inclined mixer comprises a mixing chamber which comprises a longitudinal trough defined by a first and second side wall oppositely opposed, the trough having a front end opposite a back end, a discharge opening positional substantially in the bottom of the chamber toward the back end, and a front wall spanning the front end of the trough. The mixer also comprises an auger situated longitudinally in the trough for mixing bulk material, and a driving device for rotating the auger when a driving force is applied, wherein the mixing chamber is inclined at least during mixing such that the back end is raised relative the front end.

A horizontal mixer for mixing bulk material, such as agricultural material, is provided. The horizontal mixer includes a mixing container for accommodating bulk agricultural material to be mixed. The mixing container includes side walls connected at their bottom edges by a trough; a front wall spanning a front side of the container; a rear wall spanning a rear side of the container; and an exit door through which mixed agricultural material can exit. Further, one or more bottom augers situated longitudinally in the trough, wherein at least one of the one or more bottom augers is a ribbon auger; and one or more top augers situated longitudinally in the mixing container stacked above the one or more bottom ribbon augers. The trough has a shape to accommodate the one or more bottom ribbon augers.

A granular coating conveyor system for coating granular particles carried in compartments along a tubular conveyor member. Coating fluid is fed over the granular particles through radial nozzles located inside a co-axial rotating blender with tubular member upstream discharge port and tubular member downstream return ingress port for the granular particles. The blender is a drum having a helicoidal spiral screw integrally mounted to an interior peripheral wall face of the drum and extending therealong radially outwardly of the tubular member mixing in the drum in tumbling fashion the granular particles with coating fluid and guiding same therealong, so as to dynamically form a kidney shape mass of granular particles.

A feeding device with a stirring mechanism includes a device body and a nautilus-shaped turning wheel. The device body includes a base and a storage barrel disposed above the base. A bottom of the storage barrel includes an opening. The nautilus-shaped turning wheel is pivoted on the base and accommodated in the opening. The axial direction of the opening is perpendicular to the axial direction of the nautilus-shaped turning wheel. An outer periphery of the nautilus-shaped turning wheel includes a spiral arc edge with a thickness gradually decreased along a rotating direction and a stepped wall formed between two ends of the spiral arc edge. Therefore, the feeding device has the function of stirring the feed and removing the jamming.

Metastable state spore incubation mixing systems are described. An example system includes a spores container to store spores, a nutrient container to store nutrients, a water supply line, a syringe tank, a syringe pump, an adjustable valve, a heater, and a controller. In a drawing phase of the system, a controller can cause the syringe pump and the adjustable valve to draw into the syringe tank a volume of spores, nutrients, and water to form a mixture. The controller causes the heater to heat the mixture for a period of time. In a dispensing phase of the system, the controller can cause the syringe pump to expel the mixture through the adjustable valve and into a water distribution system. The controller can direct the system through a number of other phases of operation.

A control system for mixing materials for livestock feed including a container that receives the materials, agitators that mix the materials in the container, a driveline that drives the agitators at an output speed with an output torque, a power source that provides an input speed at an input torque, a continuously variable transmission that connects the driveline and the power source and having a hydrostatic loop to provide a speed ratio between the input speed and the output speed, a plurality of sensors positioned between the power source and the agitators that provides mixing signals commensurate to mixing parameters, and an electronic control unit configured to receive the mixing signals, extract mixing parameter values from the mixing signals, and actuate the continuously variable transmission and adjust the speed ratio based on the mixing parameter values to enhance efficiency of the mixing of the materials.

High Specific Mechanical Energy extruder screw assemblies (14, 88, 98) and complete extruders (10, 86, 96) are provided, which include wide-flight intermediate screw sections (104) having axial flight widths greater than the flight widths of the inlet and outlet screw sections (102, 106) on opposite sides of the intermediate sections (104). The intermediate sections (104) provide increased friction and shear serving to enhance the SMEs imparted to comestible food materials during processing thereof.

The invention provides a method of operating a batch mixer for producing first and second numbers of mixtures from first and second numbers of batches of materials to be mixed in the batch mixer, the batch mixer comprising a mixing chamber, a mixing element disposed within the mixing chamber, the mixing element and the mixing chamber being configured for providing an identical flow of the materials to be mixed within the mixing chamber and around the mixing element regardless of in which of the first and second opposite directions the mixing element is rotated, and a motor assembly coupled to the mixing element for rotating the mixing element for mixing the first and second numbers of batches of materials to be mixed for producing the first and second numbers of mixtures. The method comprises the steps of energizing said motor assembly for rotating said mixing element in said first direction, for each one of the first number of batches of the materials to be mixed: loading the one of the first number of batches of materials to be mixed into the mixing chamber, mixing the one of the first number of batches of materials for producing one of the first number of mixtures, and removing the one of the first number of mixtures from the mixing chamber, energizing the motor assembly for rotating the mixing element in the second direction, and for each one of the second number of batches of the materials to be mixed loading the one of the second number of batches of materials to be mixed into the mixing chamber, mixing the one of the second number of batches of materials for producing one of the second number of mixtures, and removing the one of the second number of mixtures from the mixing chamber.

Apparatus and methods for food production including a food preconditioner (228) operable to heat and partially pre-cook food ingredients, and a twin screw extruder (20) operable to further cook the preconditioned ingredients to create final food products. The extruder (20) includes a pair of hollow core extrusion screws (50, 52, 124, 126, 190) having elongated hollow core shafts (54, 128, 130, 192) equipped with helical fighting (56, 132, 134, 194) along the lengths thereof. The fighting (132, 134, 194) is also of hollow construction which communicates with the hollow core shafts (54, 128, 130, 192). The flighting (56, 132, 134, 194) also includes forward, reverse pitch sections (64, 162, 216). The extrusion screws (50, 52, 124, 126, 190) are designed to impart high levels of thermal energy into materials being processed in the extruders (20), without adding additional moisture.