Methods are provided for using a molecular sieve catalyst for dewaxing formed using a synthesis mixture comprising a morphology modifier. The catalyst may be used, for example, for production of a lubricant base stock. For example, ZSM-48 crystals formed using the morphology modifier (and/or formulated catalysts made using such crystals) can have an increased activity and/or can provide an improved yield during catalytic dewaxing of lubricant base stocks.

Embodiments of catalyst systems and methods of synthesizing catalyst systems are provided. The catalyst system may include a core comprising a zeolite; and a shell comprising a microporous fibrous silica. The shell may be in direct contact with at least a majority of an outer surface of the core. The catalyst system may have a Si/Al molar ratio greater than 5. At least a portion of the shell may have a thickness of from 50 nanometers (nm) to 360 nm.

This application consists of a method for the synthesis of a type of FER/MOR composite molecular sieve. That method consisting of mixing FER seed crystals, MOR seed crystals, a silicon source, water and an acid or alkali, thus yielding a reaction mixture; by adjusting the proportions of the seed crystals added, the silicon-aluminium proportion, acidity/alkalinity and other reaction conditions, it is possible to obtain a dual phase composite molecular sieve within which the proportions of the crystal phases may be adjusted. In the synthesis process to which the method of this application relates, there is no need to add any organic template, thus reducing the cost of the reaction, in addition to reducing likely environmental pollution, thus having major potential applications.

Provided is a method for preparing a zeolite having a Si/Al ratio of at least 10 by interzeolite transformation in the absence of an organic structure directing agent. The method is more cost effective and less equipment intensive as it eliminates the costly organic structure directing agent and the waste treatment at the plant.

To be able to produce an SCR catalyst (2), in particular one having a zeolite fraction (Z) as catalytically active fraction, in a reliable process and at the same time achieve good catalytic activity of the catalyst (2), an inorganic binder fraction (B) which is catalytically inactive in the starting state and has been treated to develop catalytic activity is mixed into a catalyst composition (4). The inorganic binder component for the binder fraction (B) is, in the starting state, preferably porous particles (10), in particular diatomaceous earth, which display mesoporosity. To effect catalytic activation, the individual particles (10) are either coated with a catalytically active layer (12) or transformed into a catalytically active zeolite (14) with maintenance of the mesoporosity.

Porous zeolite monolith compositions for the catalytic cracking of alkanes. The compositions may be prepared layer by layer using a 3D printer such that the compositions comprise a plurality of micropores and a plurality of mesopores and may be characterized by macro-meso-microporosity.

The present disclosure provides a method of making zeolite intergrowths. In one embodiment, the present disclosure provides a method of making an AEI-based material, including the steps of: preparing a mixture of water, an alumina source, a silica source, a CHA structure directing agent, and an AEI structure directing agent, wherein the molar ratio of the CHA structure directing agent to the AEI structure directing agent is from about 1:1 to about 1:15; heating the mixture at a temperature sufficient to promote formation of crystals; and calcining the crystals at a temperature of from about 450° C. to about 750° C. to obtain a product, wherein no halide-containing reagent is employed. The AEI-based materials of the present disclosure may find particular use in selective catalytic reduction of NO.sub.x in exhaust gas streams.

The present disclosure provides mesoporous catalyst compounds and compositions having one or more group 13 atoms. The present disclosure further relates to processes for converting hydrocarbon feedstocks to small olefins. In one aspect, a catalyst compound includes a zeolite having a structural type selected from MFI, MSE, MTW, Theta-One (TON), Ferrierite (FER), AFI, AFS, ATO, BEA, BEC, BOG, BPH, CAN, CON, EMT, EON, EZT, FAU, GME, GON, IFR, ISV, ITN, IWR, IWW, LTL, MAZ, MEI, MOR, MOZ, OFF, OKO, OSI, SAF, SAO, SEW, SFE, SFO, SSF, SSY, and USI, or a combination thereof, the zeolite having a silicon to aluminum molar ratio (Si/Al ratio) of from about 5 to about 40. In one aspect, a catalyst composition includes the catalyst compound and one or more group 13 metal.

A phosphorus- and metal-containing core-shell molecular sieve has a core composed of a ZSM-5 molecular sieve, and a shell composed of a β molecular sieve. The phosphorus- and metal-containing core-shell molecular sieve has a phosphorus content, calculated as P.sub.2O.sub.5, of 1-10 wt %, and a metal content, calculated as metal oxide, of 0.1-10 wt %, based on the dry weight of the phosphorus- and metal-containing core-shell molecular sieve. It shows an .sup.27Al MAS NMR with a ratio of the area of a resonance signal peak at a chemical shift of 39±3 ppm to the area of a resonance signal peak at a chemical shift of 54±3 ppm of 0.01-∞:1.

A ZSM-5/β core-shell molecular sieve has a core composed of at least two crystal grains of ZSM-5 molecular sieve and a shell composed of a plurality of crystal grains of β molecular sieve. The ZSM-5 molecular sieve grains has an average grain size of 0.05-15 μm. The core-shell molecular sieve has a shell coverage of 50-100%, a shell thickness of 10-2000 nm, and an average grain size of the β molecular sieve grains in the shell of 10-500 nm. A ratio of a height of a diffraction peak at 2θ=22.4° to a height of a diffraction peak at 2θ=23.1° in an X-ray diffraction pattern of the ZSM-5/β core-shell molecular sieve is 0.1-10:1.