Catalyst containing an active phase which contains a group VIB element, at least one group VIII element and phosphorus, and a support containing alumina, the catalyst being characterized in that at least 80% by weight of the group VIB elements, of the group VIII elements and of the phosphorus are distributed in the form of a crust at the periphery of said support, the thickness of said crust being between 100 and 1200 μm, the content of group VIB element being between 1% and 8% by weight relative to the total weight of the catalyst, the content of group VIII element being between 0.5% and 5% by weight relative to the total weight of the catalyst, and the content of phosphorus being between 0.2% and 3% by weight relative to the total weight of the catalyst, and the support having a specific surface area of between 100 m.sup.2/g and 250 m.sup.2/g.

Catalyst containing an active phase which contains a group VIB element, at least one group VIII element and phosphorus, and a support containing alumina, the catalyst being characterized in that at least 80% by weight of the group VIB elements, of the group VIII elements and of the phosphorus are distributed in the form of a crust at the periphery of said support, the thickness of said crust being between 100 and 1200 μm, the content of group VIB element being between 1% and 8% by weight relative to the total weight of the catalyst, the content of group VIII element being between 0.5% and 5% by weight relative to the total weight of the catalyst, and the content of phosphorus being between 0.2% and 3% by weight relative to the total weight of the catalyst, and the support having a specific surface area of between 100 m.sup.2/g and 250 m.sup.2/g.

Systems and methods are provided for hydroconversion of a heavy oil feed under slurry hydroprocessing conditions and/or solvent assisted hydroprocessing conditions. The systems and methods for slurry hydroconversion can include the use of a configuration that can allow for improved separation of catalyst particles from the slurry hydroprocessing effluent. In addition to allowing for improved catalyst recycle, an amount of fines in the slurry hydroconversion effluent can be reduced or minimized. This can facilitate further processing or handling of any “pitch” generated during the slurry hydroconversion. The systems and methods for solvent assisted hydroprocessing can include processing of a heavy oil feed in conjunction with a high solvency dispersive power crude.

Systems and methods are provided for hydroconversion of a heavy oil feed under slurry hydroprocessing conditions and/or solvent assisted hydroprocessing conditions. The systems and methods for slurry hydroconversion can include the use of a configuration that can allow for improved separation of catalyst particles from the slurry hydroprocessing effluent. In addition to allowing for improved catalyst recycle, an amount of fines in the slurry hydroconversion effluent can be reduced or minimized. This can facilitate further processing or handling of any “pitch” generated during the slurry hydroconversion. The systems and methods for solvent assisted hydroprocessing can include processing of a heavy oil feed in conjunction with a high solvency dispersive power crude.

A catalyst has a carrier and a hydrogenation active metal component supported on the carrier. The hydrogenation active metal component contains at least one Group VIB metal component and at least one Group VIII metal component, and the carrier is composed of phosphorus-containing alumina. When the hydrogenation catalyst is measured using a hydrogen temperature programmed reduction method (H.sub.2-TPR), the ratio of the peak height of the low-temperature reduction peak, P.sub.low-temp peak, at a temperature of 300-500° C. to the peak height of the high-temperature reduction peak, P.sub.hi-temp peak, at a temperature of 650-850° C., i.e. S=P.sub.low-temp peak/P.sub.hi-temp peak, is 0.5-2.0; preferably 0.7-1.9, and more preferably 0.8-1.8. The hydrogenation catalyst shows excellent heteroatom removal effect and excellent stability when used in hydrotreatment.

A process for preparing a catalyst comprises coating substantial internal surfaces of porous inorganic powders with titanium oxide to form titanium oxide-coated inorganic powders. After the coating, an extrudate comprising the titanium oxide-coated inorganic powders is formed and calcined to form a catalyst support. Then, the catalyst support is impregnated with a solution containing one or more salts of metal selected from the group consisting of molybdenum, cobalt, and nickel.

The invention relates to a catalyst comprising a support based on alumina or silica or silica-alumina, at least one group VIII element, at least one group VIB element and at least one organic compound of formula (I) ##STR00001##
in which R.sub.1 is a hydrocarbon-based radical comprising from 1 to 12 carbon atoms, R.sub.2 and R.sub.3 are chosen from a hydrogen atom and a hydrocarbon-based radical comprising from 1 to 12 carbon atoms, X is chosen from an oxygen atom or a sulfur atom except when R.sub.2 and R.sub.3 represent a hydrogen atom, in which case X is an oxygen atom, Y is chosen from a hydrogen atom, a hydrocarbon-based radical comprising from 1 to 12 carbon atoms or a unit —C(O)R.sub.4, R.sub.4 being chosen from a hydrogen atom and a hydrocarbon-based radical comprising from 1 to 12 carbon atoms.

A highly active hydroprocessing catalyst that comprises a doped support having been impregnated with a metal-impregnation solution, comprising a complexing agent and a hydrogenation metal, and filled with an organic additive blend. The catalyst is made by providing a doped support particle followed by impregnating the doped support particle with a metal impregnation solution that contains both a hydrogenation metal component and a complexing agent component to provide a metal-impregnated doped support particle. The metal-impregnated doped support particle is dried, but not calcined, and impregnated with an organic additive blend component.

Generally, it is disclosed a catalyst for use in a hydrotreating hydrocarbon feedstocks and the method of making such catalyst. It is generically provided that the catalyst comprises at least one Group VIB metal component, at least one Group VIII metal component, about (1) to (about (30) wt % C, and preferably about (1) to about (20) wt % C, and more preferably about (5) to about 15 wt % C of one or more sulfur containing organic additive and a titanium-containing carrier component, wherein the amount of the titanium component is in the range of about (3) to (about (60) wt %, expressed as an oxide (Ti0.sub.2) and based on the total weight of the catalyst. The titanium-containing carrier is formed by co-extruding or precipitating a titanium source with a Al203 precursor to form a porous support material comprising Al.sub.20.sub.3 or by impregnating a titanium source onto a porous support material comprising Al.sub.20.sub.3.

Generally, it is disclosed a catalyst for use in a hydrotreating hydrocarbon feedstocks and the method of making such catalyst. It is generically provided that the catalyst comprises at least one Group VIB metal component, at least one Group VIII metal component, about (1) to (about (30) wt % C, and preferably about (1) to about (20) wt % C, and more preferably about (5) to about 15 wt % C of one or more sulfur containing organic additive and a titanium-containing carrier component, wherein the amount of the titanium component is in the range of about (3) to (about (60) wt %, expressed as an oxide (Ti0.sub.2) and based on the total weight of the catalyst. The titanium-containing carrier is formed by co-extruding or precipitating a titanium source with a Al203 precursor to form a porous support material comprising Al.sub.20.sub.3 or by impregnating a titanium source onto a porous support material comprising Al.sub.20.sub.3.