A gyratory crusher for comminution of material fed into the crusher. The gyratory crusher includes an upper crusher frame for supporting one or more wear parts. The upper crusher frame is configurable between an operation mode and a rotation mode. The gyratory crusher further includes a lower crusher frame, wherein the upper crusher frame in the operation mode is in engagement with the lower crusher frame. The gyratory crusher further includes a rotation device configured to rotate the upper crusher frame in relation to the lower crusher frame. The rotation device includes a gear ring configured to be rotatable relative to the lower crusher frame around a vertical axis. A method, and a retrofitting kit, for rotating an upper crusher frame of a gyratory crusher relative to a lower crusher frame of the gyratory crusher are also disclosed.

A mineral material processing plant, a crusher and an upper frame for a crusher. The upper frame includes a central hub for receiving a main shaft of the crusher, an upper rim, and a spider arm. A u-shaped cavity extends towards a lower flange from the upper rim.

A mineral material processing plant, a crusher and an upper frame for a crusher. The upper frame includes a central hub for receiving a main shaft of the crusher, an upper rim, and a spider arm. A u-shaped cavity extends towards a lower flange from the upper rim.

A gyratory crusher topshell having an annular shell wall that is strengthened to minimize stress concentrations and increase the topshell operational lifetime. The topshell includes spider arms that are structurally reinforced at their radially inner regions and also has an annular wall that is reinforced at regions immediately below the spider arms to further increase strength and facilitate casting.

A gyratory crusher topshell having an annular shell wall that is strengthened to minimize stress concentrations and increase the topshell operational lifetime. The topshell includes spider arms that are structurally reinforced at their radially inner regions and also has an annular wall that is reinforced at regions immediately below the spider arms to further increase strength and facilitate casting.

A gyratory crusher bottomshell and inspection hatch assembly is attachable exclusively to the bottomshell via a wear plate positioned at an internal region of the bottomshell. A wall thickness of the bottomshell at a border region immediately surrounding the hatch opening is generally equal to or less than a wall thickness over a remainder region of the wall at the same axial height position of the hatch opening.

A gyratory crusher bottomshell and inspection hatch assembly is attachable exclusively to the bottomshell via a wear plate positioned at an internal region of the bottomshell. A wall thickness of the bottomshell at a border region immediately surrounding the hatch opening is generally equal to or less than a wall thickness over a remainder region of the wall at the same axial height position of the hatch opening.

A retainer assembly for securing a mantle to a mainshaft of a gyratory crusher. The retainer assembly includes a headnut and a burn ring that are joined to each other prior to installation. The headnut includes a first and a second series of bores that each extend though the annular headnut. A series of jacking bolts are installed in the second series of bores and a series of connector are installed in the first series of bores. The combination of the headnut and burn ring are installed on the mainshaft. Once in place, the connectors are removed and a series of cylinders are positioned in the first series of bores. The cylinders are pressurized to create a gap between the headnut and the burn ring. The series of jacking bolts are rotated to maintain the gap and one or more shims can be positioned in the gap. The cylinder are removed and a headnut cover is installed to protect the headnut. During removal of the headnut, the cylinders can be reinstalled and pressurized.

A retainer assembly for securing a mantle to a mainshaft of a gyratory crusher. The retainer assembly includes a headnut and a burn ring that are joined to each other prior to installation. The headnut includes a first and a second series of bores that each extend though the annular headnut. A series of jacking bolts are installed in the second series of bores and a series of connector are installed in the first series of bores. The combination of the headnut and burn ring are installed on the mainshaft. Once in place, the connectors are removed and a series of cylinders are positioned in the first series of bores. The cylinders are pressurized to create a gap between the headnut and the burn ring. The series of jacking bolts are rotated to maintain the gap and one or more shims can be positioned in the gap. The cylinder are removed and a headnut cover is installed to protect the headnut. During removal of the headnut, the cylinders can be reinstalled and pressurized.

A system for monitoring at least one motion parameter of the main shaft of a gyratory or cone crusher. The system includes a sensor, such as a magnetometer, positioned within close proximity to a magnetic element, such as a lifting lug, formed on a top end of the main shaft. When the main shaft rotates or moves vertically, the movement creates a change in the magnetic flux, which is sensed by the magnetometer. The change in the magnetic flux is sensed by the magnetometer and an output signal is generated. A controller receives the output signal and determines at least one motion parameter based upon the detected changes in the magnetic flux. In one embodiment, a permanent magnet can be the magnetic element or can be inserted into the lifting lug to enhance the magnetic flux changes caused by the rotational movement or vertical movement of the main shaft.