A method of monitoring both liner wear and charge impact in an industrial mill uses a sensor mounted on an elongated element deployed through a shell into a liner of the mill. The elongated element wears at a same rate as the liner under conditions within the shell. Liner wear is related to a reduction in length of the elongated element as measured by travel time of an ultrasound wave, while location and strength of charge impact is related to change in amplitude of vibrations caused by the charge impact. Liner wear measurement can be improved by using shear ultrasound waves instead of conventional longitudinal ultrasound waves. A mill monitoring apparatus has a means for acquiring ultrasonic waves and audible sound waves using the same digitizer; a means for determining the angular position of the monitoring apparatus; and a means for supplying electric power to the apparatus.

The invention relates to the field of operating, monitoring and controlling mills of the mining industry. It specifically relates to a system and a method for in-line determination of the characteristics of worn balls and pieces thereof, which have been ejected from a semi-autogenous mineral grinding (SAG) mill to the external classifiers.

Disclosed herein is a mill liner assembly for a grinding mill, comprising: a mill liner which comprises a wear surface and an opposite inner surface that is arranged in use to be mounted in opposed relation to an interior surface of a shell of the grinding mill, a liner sensor which is embedded within the mill liner; and a control or power arrangement configured to control or power the liner sensor, the control or power arrangement being also embedded in the mill liner.

A wear liner retention device wear liner retention device comprises a shank structure, a nut structure, and an additional nut structure. The shank structure comprises a threaded region, an additional threaded, and an unthreaded region intervening between the threaded region and the additional threaded region. The nut structure is configured to threadably couple to the threaded region of the shank structure. The additional nut structure is configured to threadably couple to the additional threaded region of the shank structure. Related assemblies and methods are also described.

Described is a wear part for minerals processing equipment. The wear part comprises an inner surface for contact with slurry when the minerals processing equipment is in use and an outer surface of the wear part. The wear part further comprises at least one sacrificial wear sensor located at a predetermined distance between the inner surface and the outer surface, the at least one sacrificial wear sensor being arranged to wirelessly communicate with a remote wear monitoring unit.

A grinding roll including a roll body having a cylindrical outer surface extending axially between a pair of opposite ends and a side groove formed at each end of the roll body. The side groove includes a support shoulder recessed from the cylindrical outer surface and/or from surfaces of the opposite ends of the roll body. The grinding roll includes an edge ring including a plurality of spaced receiving cavities and a plurality of wear members. Each wear member is received and retained in at least one of the receiving cavities of the edge ring. The wear members are positioned along the edge ring to define an edge of the grinding roll, and the edge ring is received within each side groove. The wear members are arranged to provide a wear protecting surface which is angled in relation to the cylindrical outer surface of the roll body. The angled wear protecting surface prevents excessive build-up of material on the grinding roll and reduces the need for maintenance.

A grinding roll including a roll body having a cylindrical outer surface extending axially between a first end and a second end and a flange attached to at least one of the first and second ends. The flange includes an outer edge that extends radially past the cylindrical outer surface of the roll body. A first surface of the flange forms a perpendicular continuing surface with the cylindrical outer surface of the roll body. A second surface of the flange forms a continuation of one of the first and second ends of the roll body. The flange includes wear protection liner elements on the first surface. The first surface of the flange includes at least one lower part adjacent the cylindrical outer surface of the roll body and at least one upper part adjacent the outer edge of the flange. The lower part includes a first type of wear protection liner elements and the upper part includes a second type of wear protection liner elements. The average covering area of the second type of wear protection liner elements is larger than that of the first type of wear protection liner elements.

A gyratory crusher bottomshell and inspection hatch assembly is attachable exclusively to the bottomshell via a wear plate positioned at an internal region of the bottomshell. A wall thickness of the bottomshell at a border region immediately surrounding the hatch opening is generally equal to or less than a wall thickness over a remainder region of the wall at the same axial height position of the hatch opening.

The present invention provides a system and method for more efficient utilization of comminution mills. Sensors are provided in the liners placed within the mill shell. The sensors may include RFID tags, liner wear profile sensors (e.g., such as an ultrasonic sensor), an inertial sensor (preferably included both an inclinometer and an accelerometer, and an acoustic sensor, among others. When the liners are installed in the shell, the RFID tag is used to register the location of the liner within the shell. In operation, the information provided by the sensors is collected by a data transmission unit and sent by transmitter over the air to a computer having an antenna and receiver for such data. The data is correlated and a processor generates data for display in regions on a display device.

A grinding roll including a roll body having a cylindrical outer surface extending axially between a first end and a second end and a flange attached to at least one of the first and second ends. The flange includes an outer edge that extends radially past the cylindrical outer surface of the roll body. A first surface of the flange forms a perpendicular continuing surface with the cylindrical outer surface of the roll body. A second surface of the flange forms a continuation of one of the first and second ends of the roll body. The flange includes wear protection liner elements on the first surface. The first surface of the flange includes at least one lower part adjacent the cylindrical outer surface of the roll body and at least one upper part adjacent the outer edge of the flange. The lower part includes a first type of wear protection liner elements and the upper part includes a second type of wear protection liner elements. The average covering area of the second type of wear protection liner elements is larger than that of the first type of wear protection liner elements.