The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

A feed box for a decanter centrifuge has a housing with a hollow interior, the housing having a top with an inlet therethrough, a bottom, sides, and opposing open ends, wherein the inlet and the open ends are in fluid communication with the hollow interior. A liner shaped complementary to the hollow interior of the housing, has a top, a bottom, sides, opposing ends, an opening through the top of the liner below the inlet, and a channel through the liner between the opposing ends in fluid communication with the inlet.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

A screw centrifuge has a rotating, cylindrical drum (11) with openings (14,15) for discharge of settleable solids (16), floating solids (17), and separating liquid (18). A rotatable shaft (12) has openings (22) for infeed of the solids to be separated, and two sections of screw flights (13,13′,13″,23,23′) working in opposite directions. A baffle disc (20) is arranged on the shaft between the infeed opening (22) and the discharge opening (14) for the settleable solids (16). The flight (13′,13″) of the screw for the settleable solids (16) surrounds the flight (23,23′) of the screw for the floating solids (17), and also work in opposite directions. The screw section for the floating solids (17) is designed as a multi-channel screw. The outer flight (13′,13″) of the screw for the settleable solids (16) can also have several channels.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

Accelerators and conveyor bodies for a decanter centrifuge are discussed. A decanter centrifuge may have a bowl forming a sedimentation chamber with a cake discharge and a centrate discharge; a screw conveyor within the sedimentation chamber, the screw conveyor having a conveyor body and a flight, the conveyor body defining a feed chamber; and an accelerator within the feed chamber for increasing the angular velocity of a feed mixture prior to entering the sedimentation chamber, the accelerator comprising an impeller with plural vanes, the plural vanes being releasably mounted to the conveyor body and sized to pass through an axial end of the conveyor body.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

A solid-bowl centrifuge screw is provided and has a screw flight with a profiled flight cross-sectional area. The screw flight has plural layers applied sequentially by build-up welding.

A solid-bowl centrifuge screw with a screw hub with a first welding layer applied to a base, and at least a second welding layer applied to the first welding layers. Thus, the screw hub is produced by a shaping build-up welding method.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.