Device for spray coating embraces a wire arc spray head that includes arc-making contact points and a carrier gas outlet, which is configured to swivel with feed wire in a pivoting motion. The device can be operated to spray coat a work piece.

A coating device includes a vacuum chamber, a crucible, at least one spray head for preparing the coating material, and an injector tube, wherein the injector tube is designed to conduct the prepared coating material to the crucible and is connected to the crucible, wherein the at least one spray head can be moved between an operating position, in which the spray head supplies the injector tube with the prepared coating material, and a removal position, and wherein at least one removal chamberis provided which is designed to be accessible from outside the vacuum chamber and which can be sealed off from the vacuum chamber and in which the at least one spray headin its removal position is separated from the vacuum chamber in a gas-tight manner.

Device for spray coating embraces a wire arc spray head that includes arc-making contact points and a carrier gas outlet, which is configured to swivel with feed wire in a pivoting motion. The device can be operated to spray coat a work piece.

A system (100), apparatus (110), and method (900) for monitored thermal spraying. One or more sensors (610) are used to capture one or more types of measurements (650) to monitor the thermal spraying process. A processor (710) can analyze a waveform (750) of measurements (650), such as electrical measurements (652). The processor (710) can then initiate a response (770) such as a warning (772) or an automatic adjustment (790) that is triggered by an identified operating condition (800).

A thermal metal spraying apparatus for applying a metal coating to a target surface. The apparatus provides a cathode, a wire feed stock having a free end, and a wire guide that directs the free end of the wire feedstock to a position for establishing and maintaining a plasma transferred wire arc between the cathode and the free end of the wire feedstock. The wire guide maintains at least three points of contact with the wire feedstock as the wire feedstock is fed through the wire guide.

This disclosure provides an apparatus, system, and method for thermal spraying a metal cladding on a substrate. The apparatus may include a housing having a first electrode and a second electrode disposed in the housing. The second electrode can be spaced apart from the first electrode. The apparatus includes a first contact tip removably attached to the first electrode and a second contact tip removably attached to the second electrode. The position of the first contact tip and second contact tip is configured to be selectively adjusted on the first electrode and the second electrode to provide a plurality of contact surfaces for a feedstock wire. The apparatus includes a nozzle between the first contact tip and the second contact tip. The first contact tip and the second contact tip are configured to contact and deflect a wire towards the nozzle.

A plasma spraying apparatus includes a main torch and an auxiliary torch. The main torch includes a first electrode including a spraying material discharge hole, a first mantle, and a first insulator including a first plasma gas introducing port. The auxiliary torch includes a second electrode, a second mantle, and a second insulator including a second plasma gas introducing port. A spraying material supplied from the spraying material discharge hole is melted at the axial center of plasma that is formed on the central axis of the first electrode by the first electrode and the second electrode, and a gas introducing part that introduces gas is provided on an inlet side of an opening part and/or in a tapered part provided between the opening part and the first insulator in the first mantle.

A method for producing an armor plating for protected vehicles is described. The method employs the following steps: supplying a substrate made of a metal and/or a nonmetal and coating the substrate with the aid of a thermal spraying process. A device for producing an armor plating is also described herein.

The invention relates to a device for forming coatings on surfaces of a component, band-shaped material, or tool, in which at least one wire-shaped or band-shaped material (2.1 and/or 2.2) is used for forming the coating and that is/are connected to a direct electrical current source, wherein an electric arc is formed between wire-shaped materials (2.1 and 2.2) or between one wire-shaped or band-shaped material and one anode or cathode, wherein wire-shaped or band-shaped material (2.1 and/or 2.2) may be fed by means of a feed device; and melted and/or evaporated material of the wire-shaped or band-shaped material (2.1 and/or 2.2) flows, by means of a gas jet (3) of a gas or gas mixture, through an inlet into the interior of a chamber (4) that can be heated to a temperature that is at least equal to the evaporation temperature of the at least one material used for the coating or of the material with the highest evaporation temperature, and the material(s) completely evaporates and exits through at least one opening (5) present on the chamber (4) and impinges on the surface to be coated of the component or tool (6) for forming the coating.

An atmospheric pressure pulsed arc plasma source and method of using including a housing having a housing opening therein; an insulator tube having an insulator tube opening therein, retained within the housing opening; and a conductive tube, retained within the insulator tube opening. A nozzle is retained by the housing. A feed path is defined in the conductive tube and the nozzle and a gas feed port is operatively coupled to the feed path. Feedstock is provided in the feed path and electrically coupled to the conductive tube. A pulsed DC power source provides a pulsed voltage to the conductive tube. The plasma source emits a discharge stream having a temperature that is less than 50° C. from the nozzle and a coating is formed on a substrate.