A system for coating a continuous sheet (1), having an application roller (10) for applying a coating on the sheet (1) when the sheet (1) is pressed against the application roller (10) by an application pressure element (11), a smoothing roller (20) for smoothing the coating applied on the sheet (1) by contact of the smoothing roller (20) with the coating when the sheet (1) is pressed against the smoothing roller (20) by a smoothing pressure element (21), the application (11) and smoothing pressure elements (21) being independently movable in order to press the sheet (1).

Areal weight or thickness of a moving coated metal sheet along its entire cross directional width is derived by correlating thermographic image data to online, scanning basis weight measurements. Thermal imaging camera captures thermal images of a heated moving coated metal sheet material along a cross direction at a first position along the machine direction to generate sequential temperature profiles. Scanning beta gauge measures the areal weight of the moving coated metal sheet downstream at a second position. An infrared temperature sensor also measures the temperature of the moving coated metal sheet which is at a lower temperature at or near the second position. The temperature differential between the cross directional thermographic image data and the latter infrared temperature is a function of the basis weight. Basis weight measurements from the beta gauge is used to extrapolate cross directional basis weight data.

Areal weight or thickness of a moving coated metal sheet along its entire cross directional width is derived by correlating thermographic image data to online, scanning basis weight measurements. Thermal imaging camera captures thermal images of a heated moving coated metal sheet material along a cross direction at a first position along the machine direction to generate sequential temperature profiles. Scanning beta gauge measures the areal weight of the moving coated metal sheet downstream at a second position. An infrared temperature sensor also measures the temperature of the moving coated metal sheet which is at a lower temperature at or near the second position. The temperature differential between the cross directional thermographic image data and the latter infrared temperature is a function of the basis weight. Basis weight measurements from the beta gauge is used to extrapolate cross directional basis weight data.

A dispensing unit for dispensing liquid material includes a hollow reservoir for accommodating a syringe and having an elongated nipple at one end of the reservoir, a piston including a shaft disposed therein, and a bracket adapted to receive the nipple of the reservoir and the piston. The reservoir nipple provides a fluid path for liquid material dispensed from the syringe supported in the reservoir. The bracket receives the nipple of the reservoir such that the fluid path for the liquid material is oriented towards a nozzle disposed in the bracket. The nipple also has holes disposed near an end thereof, and the bracket is adapted to receive the piston oriented with respect to the reservoir nipple such that the shaft of the piston is aligned with the holes in the nipple and the nozzle. The shaft is displaceable through the holes in the nipple towards the nozzle.

An apparatus for coating carpet webs in a coating apparatus with varying adhesives includes a controller, one or more sensors for detecting a volume of a puddle of the adhesive pooled in front of an application roller, and an electronic valve in fluid communication with each of a plurality of mixers. The electronic valve directs flow of the adhesive from any of the mixers to the coating apparatus. To switch from one of the adhesives to new adhesive as a next carpet web passes through the coating apparatus, the controller calculates a remaining length of the carpet web that can be coated with the adhesive in the puddle of adhesive based on the volume of the puddle, so that the puddle of the adhesive coats the carpet web, and then proximate a seam to the next carpet web, the new adhesive begins to coat the next carpet web.

Systems and methods for dispensing liquid materials as may be used in applications for coating flexible films and the like. Such a film may be coated by dispensing a rheological material onto its surface while drawing the film through a gap between a pair of rollers. The gap defines the thickness of a layer of the material applied to the film and is maintained at a desired width by microwires positioned through the gap. Another film across the gap from that to which the rheological material is applied aids in the coating of the layer and a contact area of the second film may be adjusted relative to the gap, e.g., when changing materials or when the coating film becomes abraded or deformed.

According to an embodiment, a coating apparatus includes an application head, a first moving device, a second moving device, a feeding device, and a suction device. The application head is opposed to a coating surface of a target with a predetermined distance, and forms a meniscus pillar of a coating material between the application head and the coating surface. The first moving device moves the application head. The second moving device moves the application head. The feeding device feeds the coating material between the application head and the coating surface of the target. The suction device sucks the coating material. A distance between the application head and the coating surface is made greater than the predetermined distance, and the coating material is sucked from the meniscus pillar by the suction device.

Systems and methods for dispensing liquid materials as may be used in applications for coating flexible films and the like. Such a film may be coated by dispensing a rheological material onto its surface while drawing the film through a gap between a pair of rollers. The gap defines the thickness of a layer of the material applied to the film and is maintained at a desired width by microwires positioned through the gap. Another film across the gap from that to which the rheological material is applied aids in the coating of the layer and a contact area of the second film may be adjusted relative to the gap, e.g., when changing materials or when the coating film becomes abraded or deformed.

Methods and apparatuses for applying liquid coatings are provided. A first roll (14), a second roll (16), and a nip (146) formed between the first and second rolls are provided. A coating liquid (22) is supplied to the nip. The coating liquid is smoothed, via the nip, into a substantially uniform layer (22a) of liquid coating which is transferred to a substrate (12). The second roll (16) includes a thin metal shell (40) and a resilient layer (30), the thin metal shell encases the resilient layer therebeneath, and the thin metal shell is capable of deflecting in unison with the resilient layer such that the thin metal shell is elastically deformable at the nip when in contact with the first roll (14).

Systems for applying low viscosity print coating to a web product using a coating roller and an off-press system are provided herein. An example system includes an unwinding station and a winding station. A motor causes the web product to travel along a web path. A coating roller applies a low viscosity print coating to a first side of the web product at a first position along the web path. The low viscosity print coating comprises a salt solution with a centipoise that is less than or equal to 100 centipoise that is configured to enhance printability. A backing roller applies a backing coating to a second, opposite side of the web product at a second, different position along the web path. The backing coating enhances sheet stability of the web product. A drying station dries the low viscosity print coating and the backing coating to remove moisture.