A shaped part and a method for forming the shaped part from a lightweight metal or alloy by extrusion of a slug performed along a pressing axis. The shaped part is formed in at least one region with a deviation from a basic form that is rotationally symmetrical with respect to the pressing axis. The symmetry-deviating region extends over a wall portion of the shaped part that is formed by backward cup extrusion with a normal vector extending predominantly orthogonally in relation to the pressing axis. The same extruding operation forms a structure that surrounds the pressing axis, on a sheet-like base of the shaped part that adjoins the wall portion and has a normal vector extending predominantly in the direction of the pressing axis on the side thereof opposite from the wall portion. In a region of lowest wall thickness of the wall portion at the transition to the base, the quotient of this wall thickness in mm and an average curvature (1/r) in mm.sup.−1, formed at the transition, is greater than 0.03 and/or, in an at least predominant region of the base-wall transition when seen in the circumferential direction, the ratio of the wall thickness to the base thickness is less than 1.0.

A metallic extruded profile has two parallel skins interconnected by a set of at least two webs running between extrusion edges of the profile and snap-fit features on joining edges permitting two instances of the profile to snap fit together along the joining edges, where a first web that is closest to snap-fit features of a first joining edge, is a curved web viewed from the extrusion edges. The curvature allows for both the curved web and skins to participate in snap-fit deformation, allowing for the deformation to be distributed over a large area, for a stiffer snap fit, and reduced plastic deformation.

An aluminum assembly includes at least an aluminum member. Each aluminum member has a first coupling element and a second coupling element extended from two edges of the aluminum member. The first coupling element has a first groove section and a first protrusion. The first groove section has a first fastener and a second fastener. The second coupling element has a second groove section and a second protrusion. The second groove section has a third fastener and a fourth fastener. As such, the first coupling element of a first aluminum member may be detachably coupled to the second coupling element of a second aluminum member, and the second coupling element of the first aluminum member may be coupled to the first coupling element of a third aluminum member. An aluminum assembly of various forms may be constructed in this way.

To obviate the above shortcomings, the present invention teaches an aluminum assembly comprising at least an aluminum member. Each aluminum member has a first coupling element and a second coupling element extended from two edges of the aluminum member. The first coupling element has a first groove section and a first protrusion. The first groove section has a first fastener and a second fastener. The second coupling element has a second groove section and a second protrusion. The second groove section has a third fastener and a fourth fastener. As such, the first coupling element of a first aluminum member may be detachably coupled to the second coupling element of a second aluminum member, and the second coupling element of the first aluminum member may be coupled to the first coupling element of a third aluminum member. An aluminum assembly of various forms may be constructed in this way.

A metallic extruded profile has two parallel skins interconnected by a set of at least two webs running between extrusion edges of the profile and snap-fit features on joining edges permitting two instances of the profile to snap fit together along the joining edges, where a first web that is closest to snap-fit features of a first joining edge, is a curved web viewed from the extrusion edges. The curvature allows for both the curved web and skins to participate in snap-fit deformation, allowing for the deformation to be distributed over a large area, for a stiffer snap fit, and reduced plastic deformation.

A sandwich construction element (100) is disclosed. The sandwich construction element comprises a first element (101) with a face, extending in a longitudinal direction with a thickness and a height being smaller than the longitudinal length, and a second element (102) with a face, extending in the same longitudinal direction as the first element with a thickness and a height being smaller than the longitudinal length, wherein the second element is facing the flat face of the first element (101). The sandwich construction element further comprises an open core structure (103) arranged between, and operatively connected to the first element (101) and the second element (102), wherein the open core structure comprises a plurality of close packed tetraeder structures (201).

A shaped part and a method for forming the shaped part from a lightweight metal or alloy by extrusion of a slug performed along a pressing axis. The shaped part is formed in at least one region with a deviation from a basic form that is rotationally symmetrical with respect to the pressing axis. The symmetry-deviating region extends over a wall portion of the shaped part that is formed by backward cup extrusion with a normal vector extending predominantly orthogonally in relation to the pressing axis. The same extruding operation forms a structure that surrounds the pressing axis, on a sheet-like base of the shaped part that adjoins the wall portion and has a normal vector extending predominantly in the direction of the pressing axis on the side thereof opposite from the wall portion. In a region of lowest wall thickness of the wall portion at the transition to the base, the quotient of this wall thickness in mm and an average curvature (1/r) in mm.sup.-1, formed at the transition, is greater than 0.03 and/or, in an at least predominant region of the base-wall transition when seen in the circumferential direction, the ratio of the wall thickness to the base thickness is less than 1.0.

A sandwich construction element (100) is disclosed. The sandwich construction element comprises a first element (101) with a face, extending in a longitudinal direction with a thickness and a height being smaller than the longitudinal length, and a second element (102) with a face, extending in the same longitudinal direction as the first element with a thickness and a height being smaller than the longitudinal length, wherein the second element is facing the flat face of the first element (101). The sandwich construction element further comprises an open core structure (103) arranged between, and operatively connected to the first element (101) and the second element (102), wherein the open core structure comprises a plurality of close packed tetraeder structures (201).