B21D31/043

Expanding metal with loops in different shapes

A method for producing an expanded metal, the method including producing a sheet of the expanded sheet metal by introducing openings through one expansion blade wherein all the openings are configured as diamond shaped loops without a material loss and defined by a loop width, a loop length and a loop shape; and forming the diamond shaped loops respectively by four linear bars that are defined by a bar width and a bar thickness wherein two of the four linear bars are respectively connected at four nodes; arranging plural of the diamond shaped loops in columns adjacent to one another and in rows adjacent to one another; and forming first columns of first diamond shaped loops different from second columns of diamond shaped second loops in a loop width or in a loop length respectively measured from a node center to a node center.

Expanded metal formed using rotary blades and rotary blades to form such

A rotary slitting blade for fabricating expanded metal products includes opposed end surfaces and an outer circumferential surface extending from one of the end surfaces to the other of the end surfaces. A plurality of notches are formed in each of the end surfaces. The notches include curved surfaces having convex curvatures that smoothly transition into one of the end surfaces and/or the outer circumferential surface. The rotary slitting blade improves the quality of a resulting expanded metal product by reducing or eliminating tears, cracks, and fractures in the expanded metal product.

METHOD OF MANUFACTURING A HEAT AND HUMIDITY EXCHANGE PLATE OF AN ENTHALPY AIR-TO-AIR EXCHANGER, A HEAT AND HUMIDITY EXCHANGE PLATE AND AN ENTHALPY EXCHANGER
20230278094 · 2023-09-07 ·

The invention relates to a method of manufacturing a heat and humidity exchange plate of an air-to-air counterflow enthalpy heat exchanger, which comprises a supporting member (101) and at least one polymeric vapour-permeable membrane (102), characterized in that it comprises the following successive steps: a - continuous formation of a semi-finished product for the supporting member (101) in the form of an expanded metal structure (1010) from a strip of thin metal foil (1011), whereby the operations of slitting in the transverse direction, stretching in the longitudinal direction and rolling over the entire width of the strip are successively performed; b - providing the expanded metal structure (1010) according to the preceding step with a thin vapour-permeable polymeric membrane (102); c - on the expanded metal structure (1010) provided with the vapour-permeable polymeric membrane (102), formation of corrugated and embossed shape elements of the future heat and humidity exchange plate (10) of the counterflow enthalpy heat exchanger (1) by means of omnidirectional deformation; d - creating a circumferential shape of the heat and humidity exchange plate of the counterflow enthalpy heat exchanger (1) by removing excess edges.

In addition, the invention relates to a heat and humidity exchange plate (10) of an air-to-air counterflow enthalpy heat exchanger and to an air-to-air counterflow enthalpy heat exchanger with this plate (10).

Expanded metal for automotive interior parts

An expanded metal produced by repeated penetration of a movable cutting die including teeth into a metal sheet that is run through an expansion device in a feed direction, the expanded metal including a plurality of loops, wherein the loops include bars that envelop loop openings and that are connected in nodes, wherein each of the loops includes a loop opening length measured in the feed direction along a line from a node center to node another center of two nodes that are arranged behind one another in the feed direction, wherein each of the loops includes a loop opening width that is measured transversal to the feed direction along a line from a node center to a node center of two nodes that are arranged adjacent to each other transversal to the feed direction.

Expanding and formatting profiled metal strip
11458522 · 2022-10-04 · ·

The method serves for expanding and formatting profiled metal strip material (1) to form a netting-like mat structure (2) of a predeterminable mesh width by a continuous drawing-open process. For this purpose, the strip material (1) is provided with notches (3), which extend in the longitudinal direction of the strip, are of a limited length and between them form metal strands (11), wherein, after the expanding and formatting, the unnotched regions form netting nodes (4) and initially the metal strands (11) are connected to one another by way of adjoining webs in the base of the notch. The webs have fatigue-fracture induced incipient tears formed by flexural deformation. The remaining web is then severed by a separating roll, so that the metal strands (11) are reliably separated from one another in the notch region and the strip material (1) can be drawn open to form the netting-like structure. The strip material (1) is first drawn open at the beginning of the strip to the intended mesh width in such a way that some rows of mesh are aligned orthogonally and oriented at right angles to the edge of the strip with respect to their mesh diagonal. The prepared beginning of the strip is placed with the meshes onto the spikes (5) of a spiked roll (5.1) of a pair of rolls (5), after which the pressure roll (5.2) of the pair of rolls (5) is infed towards the spiked roll (5.1) and with it forms a rolling gap. In this case, the arrangement of the spikes (6) is chosen such that every second mesh—in both orthogonal directions—is shaped by a spike (6), in that the spikes (6) of the spiked roll (5.1) enter the clearances (7) in the pressure roll (5.2).

EXPANDED METAL FOR AUTOMOTIVE INTERIOR PARTS
20210154724 · 2021-05-27 ·

An expanded metal produced by repeated penetration of a movable cutting die including teeth into a metal sheet that is run through an expansion device in a feed direction, the expanded metal including a plurality of loops, wherein the loops include bars that envelop loop openings and that are connected in nodes, wherein each of the loops includes a loop opening length measured in the feed direction along a line from a node center to node another center of two nodes that are arranged behind one another in the feed direction, wherein each of the loops includes a loop opening width that is measured transversal to the feed direction along a line from a node center to a node center of two nodes that are arranged adjacent to each other transversal to the feed direction

EXPANDING METAL WITH LOOPS IN DIFFERENT SHAPES
20210129202 · 2021-05-06 ·

A method for producing an expanded metal, the method including producing a sheet of the expanded sheet metal by introducing openings through one expansion blade wherein all the openings are configured as diamond shaped loops without a material loss and defined by a loop width, a loop length and a loop shape; and forming the diamond shaped loops respectively by four linear bars that are defined by a bar width and a bar thickness wherein two of the four linear bars are respectively connected at four nodes; arranging plural of the diamond shaped loops in columns adjacent to one another and in rows adjacent to one another; and forming first columns of first diamond shaped loops different from second columns of diamond shaped second loops in a loop width or in a loop length respectively measured from a node center to a node center.

EXPANDING AND FORMATTING PROFILED METAL STRIP
20200230684 · 2020-07-23 ·

The method serves for expanding and formatting profiled metal strip material (1) to form a netting-like mat structure (2) of a predeterminable mesh width by a continuous drawing-open process. For this purpose, the strip material (1) is provided with notches (3), which extend in the longitudinal direction of the strip, are of a limited length and between them form metal strands (11), wherein, after the expanding and formatting, the unnotched regions form netting nodes (4) and initially the metal strands (11) are connected to one another by way of adjoining webs in the base of the notch. The webs have fatigue-fracture induced incipient tears formed by flexural deformation. The remaining web is then severed by a separating roll, so that the metal strands (11) are reliably separated from one another in the notch region and the strip material (1) can be drawn open to form the netting-like structure. The strip material (1) is first drawn open at the beginning of the strip to the intended mesh width in such a way that some rows of mesh are aligned orthogonally and oriented at right angles to the edge of the strip with respect to their mesh diagonal. The prepared beginning of the strip is placed with the meshes onto the spikes (5) of a spiked roll (5.1) of a pair of rolls (5), after which the pressure roll (5.2) of the pair of rolls (5) is infed towards the spiked roll (5.1) and with it forms a rolling gap. In this case, the arrangement of the spikes (6) is chosen such that every second meshin both orthogonal directionsis shaped by a spike (6), in that the spikes (6) of the spiked roll (5.1) enter the clearances (7) in the pressure roll (5.2).

EXPANDED METAL FORMED USING ROTARY BLADES AND ROTARY BLADES TO FORM SUCH

A rotary slitting blade for fabricating expanded metal products includes opposed end surfaces and an outer circumferential surface extending from one of the end surfaces to the other of the end surfaces. A plurality of notches are formed in each of the end surfaces. The notches include curved surfaces having convex curvatures that smoothly transition into one of the end surfaces and/or the outer circumferential surface. The rotary slitting blade improves the quality of a resulting expanded metal product by reducing or eliminating tears, cracks, and fractures in the expanded metal product.

Color-coated gutter cover of expanded metal and method of manufacture
10519667 · 2019-12-31 · ·

A gutter cover of color-coated expanded metal is disclosed. Openings in a center section of the gutter cover are defined by front strands and an opposing rear strands spaced rearward from respective front strands. Forward facing surfaces of the front and rear strands have a first color coating thereon, and rearward facing surfaces of the front and rear strands are free of the first color coating. A method of making the color-coated expanded metal gutter cover is disclosed.