The invention relates to a system for making a metal product, comprising —a lubrication source (225) for applying a first lubricant (235) on a punch side of a sheet metal blank (205); —a controllable current source (250) for applying different amounts of current; and —a punch (215) and a die (220) for drawing the sheet metal blank (205) into a metal product, wherein the controllable current source (250) is electrically coupled to one or more of the punch (215), the die (220), or a contact point for applying current through the first lubricant (235) while the sheet metal blank (205) is drawn by the punch (215) and the die (220) into the metal product and while the metal product is being ejected from the punch (215). The application further relates to a method for making a metal product with a such system. The invention relates also to a container manufacturing system (700), comprising —a cylindrical ram (720) comprising a ram body (722) and a ram nose on a distal end of the ram body (722), the ram nose engageable with abase of a container preform; —a die (730) comprising an opening concentrically aligned with the cylindrical ram (720), the opening sized and shaped for receiving the container preform in response to the ram nose engaging with the base of the container preform and the cylindrical ram (720) driving the container preform through the die opening; and —an ultrasonic device (740) coupled with the die (730), wherein the ultrasonic device causes the die (730) to vibrate while the cylindrical ram (720) drives the container preform through the die opening. The application further relates to a method for forming an aluminium container with such system and a die (730) for forming an aluminium container.

A process of reducing internal defects or enhancing mechanical properties in local regions in a casting utilizes the combined effect of compression, high-intensity ultrasound, heat, and feeding using extra material on improving the local microstructure. A modified version of the process can be used for accelerating the creep age forming process.

A method for manufacturing a semifinished product or component is disclosed in which a metal support embodied as a split strip is covered with at least one prepreg containing a thermally cross-linkable thermosetting matrix with endless fibers, the thermosetting matrix of the prepreg is pre-cross-linked by means of heating, and the metal support covered with the pre-cross-linked prepreg is formed into a semifinished product or component by means of roll forming. In order to enable plastic deformation in fiber-reinforced regions of the metal support, it is proposed that during the pre-cross-linking of the thermosetting matrix of the prepreg, its matrix is transferred into a viscosity state that is higher than its minimum viscosity and prior to reaching its gel point, the prepreg is formed together with the metal support.

A process of reducing internal defects or enhancing mechanical properties in local regions in a solidified casting utilizes the combination effect of compression, high-intensity ultrasound, and heat on improving the local microstructure. The casting is brought to predetermined temperatures where plastic deformation in the local regions of the casting is produced under controlled conditions to close voids, breakup oxide films, and refine solidification structure.

A method for manufacturing a semifinished product or part is disclosed in which a metal support embodied as a metal sheet or blank is covered with at least one prepreg containing a thermally cross-linkable thermosetting matrix with endless fibers, the thermosetting matrix of the prepreg is pre-cross-linked by means of heating, and the metal support covered with the pre-cross-linked prepreg is formed into a semifinished product or part by means of deep drawing or stretch deep drawing. In order to enable plastic deformation in fiber-reinforced regions of the metal support, it is proposed that during the pre-cross-linking of the thermosetting matrix of the prepreg, its matrix is transferred into a viscosity state that is higher than its minimum viscosity and prior to reaching its gel point, the prepreg is formed together with the metal support.

A metal sheet with attachment points for attaching the metal sheet to a support structure has a contour cut introduced in a sheet surface of the metal sheet, wherein the contour cut extends transversely to a connection line extending between a first and a second one of the attachment points. The contour cut is positioned relative to the first attachment point such that a vibration line extending as far as the first attachment point when the contour cut is not present is interrupted by the contour cut.

A method of forming a material using a supersonic fluidic oscillator in a superplastic forming process and a related system. Pressurized gas, at a baseline pressure, is applied to a surface of the material when the material is received within a cavity of a forming tool. Pressure fluctuations, relative to the baseline pressure within the tool cavity, are created with a supersonic fluidic oscillator. Each pressure fluctuation (i) deforms the material and (ii) subsequently allows for a partial stress relief of the material during the forming process.

A metal sheet with attachment points for attaching the metal sheet to a support structure has a contour cut introduced in a sheet surface of the metal sheet, wherein the contour cut extends transversely to a connection line extending between a first and a second one of the attachment points. The contour cut is positioned relative to the first attachment point such that a vibration line extending as far as the first attachment point when the contour cut is not present is interrupted by the contour cut.

A method of forming a material using a supersonic fluidic oscillator in a superplastic forming process and a related system is provided. The method comprises applying pressurized gas at a baseline pressure to a surface of the material when the material is received within a cavity of a forming tool, and creating pressure fluctuations with a supersonic fluidic oscillator relative to the baseline pressure within the tool cavity. Each pressure fluctuation (i) deforms the material and (ii) subsequently allowing for a partial stress relief of the material during the forming process.

A method for mar manufacturing a semifinished product or part is disclosed in which a metal support embodied as a metal sheet or blank is covered with at least one prepreg containing a thermally cross-linkable thermosetting matrix with endless fibers, the thermosetting matrix of the prepreg is pre-cross-linked by means of heating, and the metal support covered with the pre-cross-linked prepreg is formed into a semifinished product or part by means of deep drawing or stretch deep drawing. In order to enable plastic deformation in fiber-reinforced regions of the metal support, it is proposed that during the pre-cross-linking of the thermosetting matrix of the prepreg, its matrix is transferred into a viscosity state that is higher than its minimum viscosity and prior reaching its gel point, the prepreg is formed together with the metal support.