A heat sink structure and a manufacturing method thereof. The heat sink includes a main body and multiple radiating fins each having a folded root section. The main body has multiple connection channels formed on a circumference of the main body. The multiple radiating fins are placed in a mold. A mechanical processing measure is used to high-speed impact the main body so as to thrust the main body into the mold. Accordingly, the folded root sections of the radiating fins are relatively high-speed thrust into the connection channels of the main body to tightly integrally connect with the main body.

A thermal module is disclosed. The thermal module includes a radiating fin assembly and a base. The base has a bottom and a plurality of slot vertically extending through the base in a thickness direction thereof. The radiating fin assembly includes a plurality of radiating fins, each of which has a heat-dissipation end and a heat-absorption end. The heat-absorption ends are correspondingly extended through the slots and bent to bear on the bottom for contacting with a heat-producing element. Heat produced by the heat-producing element is absorbed by the heat-absorption ends and directly transferred from the heat-absorption ends to the heat-dissipation ends without the problem of thermal resistance. Therefore, upgraded heat transfer efficiency and excellent heat dissipation effect can be achieved with the thermal module.

A riveting structure for a thin heat sink fin and a thin cover plate is disclosed. The riveting structure includes a plurality of thin heat sink fins and a thin cover plate. The top of each thin heat sink fin is provided with a raised portion, the thin cover plate is formed with a plurality of cover plate riveting holes, and the raised portion is pressed and deformed by a rolling device in a rolling manner to fill the space of a corresponding one of the cover plate riveting holes, thereby fixing the raised portion. It is suitable for a “thin” design, improves the assembly efficiency greatly, reduces the labor cost, and reduces the product defect rate effectively.

A method for joining members according to the present invention includes: providing a first member, a second member, a guide shaft member, a rubber member, a first plunger, a second plunger, and a drive mechanism; inserting the second member into a hole portion of the first member; inserting the guide shaft member into a through-hole of the rubber member; inserting the rubber member, into which the guide shaft member is inserted, inside the second member; arranging an assembly in which the first member, the second member, the rubber member, and the guide shaft member so as to horizontally extend; arranging the assembly so as to be sandwiched by the first plunger and the second plunger; and moving the second plunger toward the first plunger; compressing the rubber member by the first plunger and the second plunger in a direction where the guide shaft member extends, and expanding the rubber member radially outside the guide shaft member; and thus expanding and deforming at least a portion of the second member that is inserted into the hole portion to join the portion to the first member by press-fitting.

A rivet structure includes a female rivet plate and a male rivet plate. The female rivet plate defines an elongated countersunk hole. A size of the countersunk hole increases from a first side of the female rivet plate to a second side of the female rivet plate. The male rivet plate includes a rivet including a shaft portion and two head portions. The shaft portion extends from the male rivet plate. The two head portions are respectively arranged on opposite sides of the shaft portion on a side of the shaft portion facing away from the male rivet plate. The two head portions extend through the countersunk hole from the first side of the female rivet plate to the second side of the female rivet plate. The two head portions are configured to be stamped by a stamping member to fill in the countersunk hole.

A method for joining members according to an embodiment of the present invention includes: providing a bumper stay including two integrated pipe portions extending in an identical direction, the bumper stay including a recess provided between the pipe portions being adjacent to each other, the recess extending in a longitudinal direction of the pipe portions from end surfaces of the pipe portions, a part of the recess serving as a locking portion, and a bumper beam including a rear inclined wall formed with two hole portions into which the pipe portions of the bumper stay are insertable respectively; inserting the bumper stay into the hole portions of the bumper beam until the locking portion abuts on the rear inclined wall; and pipe-expanding an insertion portion of the bumper stay into the bumper beam to join the insertion portion to the bumper beam by press-fitting.

An adjustable duct start collar may include a base with a flange on a first end of the base and a plurality of tabs on a second end of the base. The base may be constructed of a material of substantially uniform thickness and include at least two slots in the base. The first of the slots may be positioned substantially parallel to a second of the at least two slots. Each of the slots of the at least two slots being able to independently receive the flange, whereby when the base is curved into a cylindrical shape with the flange positioned in the first of at least two slots, the curved base will form a cylindrical shape with a first diameter and when the flange is positioned in the second of the at least two slots, the curved base will form a cylindrical shape with a second diameter.

An adjustable duct start collar may include a base with a flange on a first end of the base and a plurality of tabs on a second end of the base. The base may be constructed of a material of substantially uniform thickness and include at least two slots in the base. The first of the slots may be positioned substantially parallel to a second of the at least two slots. Each of the slots of the at least two slots being able to independently receive the flange, whereby when the base is curved into a cylindrical shape with the flange positioned in the first of at least two slots, the curved base will form a cylindrical shape with a first diameter and when the flange is positioned in the second of the at least two slots, the curved base will form a cylindrical shape with a second diameter.

A high-efficiency heat sink includes a base and a plurality of heat sink fins A folded portion of each heat sink fin is formed by folding after being pressed and thinned, so that the thickness of the folded portion is less than the thickness of an insertion end of each heat sink fin. The thickness of the portion where the heat sink fin is inserted into a groove of the base is less than twice the thickness of the heat sink fin. It is beneficial to reduce the distance between two adjacent heat sink fins on the base, so that the heat sink fins can be arranged more densely, thereby improving the heat dissipation effect of the entire heat sink effectively.

A rivet structure includes a female rivet plate and a male rivet plate. The female rivet plate defines an elongated countersunk hole. A size of the countersunk hole increases from a first side of the female rivet plate to a second side of the female rivet plate. The male rivet plate includes a rivet including a shaft portion and two head portions. The shaft portion extends from the male rivet plate. The two head portions are respectively arranged on opposite sides of the shaft portion on a side of the shaft portion facing away from the male rivet plate. The two head portions extend through the countersunk hole from the first side of the female rivet plate to the second side of the female rivet plate. The two head portions are configured to be stamped by a stamping member to fill in the countersunk hole.