The present disclosure relates to a method for producing a shaped sheet metal component from a billet by means of U O forming, wherein firstly a preform is created by the U-forming and then a final shaping is performed by the O forming to give a final form.

A system and method for automatically joining a cut blank has a mandrel and clamps to conform the cut blank to the mandrel. The clamps include band clamps and pad clamps that pivot about axes that are obliquely angled with respect to the centerline of the mandrel. The clamp axes on one side of the centerline are a mirror image to the clamp axes on the other side. The cut blank has a line of symmetry and is clamped to the centerline of the mandrel with a locator bar. The clamps are then moved to a clamped position. In the clamped position, one edge of the cut blank meets another edge, and a robotic welder joins the edges.

A method for manufacturing a pipe includes: press-forming a plate member into a U shape; and press-forming the plate member formed into the U shape into an O shape. The pipe includes a pipe body and a tapered part tilted radially inward and protruding from one end of the pipe body. Before the plate member is press-formed into the U shape, a boundary between a portion of the plate member corresponding to the pipe body and a portion of the plate member corresponding to the tapered part is pressed from a surface of the plate member corresponding to an inner peripheral surface of the pipe to bend the portion of the plate member corresponding to the tapered part toward the surface of the plate member corresponding to the inner peripheral surface of the pipe.

A die set capable of suppressing breakage or wrinkling of the workpiece during bending and a processing method using the die set. A die set used for bending a plate-like workpiece includes a lower die on which the workpiece is placed, and an upper die having a pressing surface formed to press the workpiece against the lower die. The lower die includes a lower movable part slidable in the same direction as a moving direction of the upper die, a reaction force generating member configured to elastically support the lower movable part from beneath, and receiving members located on both sides of the lower movable part. The pressing surface has an arc-shaped cross-section protruding toward the lower die and extends in a longitudinal direction of the workpiece. The maximum push-in position of the lower end portion of the pressing surface is deeper than a position lowered by a finished inner diameter dimension of the workpiece from an upper surface of the lower die.

A shaft assembly comprises a hollow shaft and at least one working component disposed therein. A method of forming the shaft assembly includes a step of providing at least one generally planar preform. The preform is then formed into a “U”-shaped partial cylinder. One or more working components may then be assembled and connected to an interior of the partial cylinder. The partial cylinder is then further formed into a hollow cylinder having a generally circular cross-sectional shape, thus surrounding the one or more working components to secure a position thereof in an interior of the hollow cylinder. The hollow cylinder may then be held stationary and a welding operation performed thereon to form the hollow shaft. Once the hollow shaft is welded, post process machining may then be performed thereon as desired to further finish the hollow shaft.

A method of manufacturing a filter pipe for vehicles which has an expanded tube portion with a different diameter at one side and is provided with a plurality of through holes formed along a circumferential direction includes: forming the plurality of through holes in a mother member; forming furrows at one end portion of the mother member; forming a planar member having the plurality of through holes and the furrows by a shearing process of the mother member; bending the planar member in a tubular shape and spreading the furrows to form an area where the furrows are formed in an expanded tube shape; and adhering both facing end portions of the planar member so as to form a body having the expanded tube portion at one side thereof.

A method for producing a flat tube for a heat exchanger, in particular for a motor vehicle, having a first wall, a second wall opposite to the first wall, having a third wall connecting the first and second wall, having a fourth wall connecting the second and first wall, wherein the first and second wall are longer than the third and fourth wall, having an interior for a medium to flow through, wherein a turbulence insert is arranged in the interior, wherein the method comprises at least the following process steps: —providing a plate material —forming the plate material into an intermediate tube in such a way that the plate material is crowned in at least two sections and the sections at least partially form the first and second wall of the flat tube and the intermediate tube forms an opening in the area one of the two third or fourth walls —providing and inserting a turbulence insert into the interior —closing the opening by means of a welding method.

A method of production of a shaped article able to suppress occurrence of shaping defects, that is, a method of production of a shaped article including a first step of press-forming a metal plate (1a) into a U-shape to obtain a U-shaped article (1b) having a bottom part (2) straight extending in a longitudinal direction and a second step of press-forming the U-shaped article (1b) to bend it in the longitudinal direction so that the bottom part (2) of the part projects to the inside and obtain a U-cross-section bent article (1c).

The present invention provides a method of manufacturing a press-formed product. The method includes: a first process of preparing a material that is long in a first direction, and when viewed in a cross-section perpendicular to the first direction, the cross-section is a hollow cross-section that is long in a second direction perpendicular to the first direction; and a second process of bending the material in a direction intersecting the second direction when viewed from the first direction, by pressing the material along the second direction.

Provided is a method of manufacturing a pipe including a large-diameter portion, a small-diameter portion, and a reduced diameter portion connecting the large-diameter portion and the small-diameter portion, the method comprising: forming a metal plate member into a U-shaped member having a U-shaped cross section; and forming the U-shaped member into a shape of the pipe. The U-shaped member includes: a curved portion facing an opening between both edges of the U-shaped cross section; and two facing side walls continued from the curved portion. An opening degree of the two facing side walls in a portion to form the small-diameter portion is larger than an opening degree of the two facing side walls in a portion to form the large-diameter portion.