In a brake-disc intermediate product, a corrugated portion is molded using an upper mold and a lower mold. The brake-disc intermediate product is set in a mold, the mold has a slope corresponding to the corrugated portion, and an angular portion formed along the outer circumferential edge of the corrugated portion is in contact with the slope in a state where the brake-disc intermediate product is set in the mold. The angular portion in contact with the slope is deformed by pressing the brake-disc intermediate product in a direction of the mold, to mold a chamfer portion. The slope is formed so that a chamfering angle formed with respect to an inner bottom surface of the mold is larger at a portion in contact with the concave portion than a chamfering angle at a portion in contact with the convex portion.

In a brake-disc intermediate product, a corrugated portion is molded using an upper mold and a lower mold. The brake-disc intermediate product is set in a mold, the mold has a slope corresponding to the corrugated portion, and an angular portion formed along the outer circumferential edge of the corrugated portion is in contact with the slope in a state where the brake-disc intermediate product is set in the mold. The angular portion in contact with the slope is deformed by pressing the brake-disc intermediate product in a direction of the mold, to mold a chamfer portion. The slope is formed so that a chamfering angle formed with respect to an inner bottom surface of the mold is larger at a portion in contact with the concave portion than a chamfering angle at a portion in contact with the convex portion.

A method manufactures a vehicle wheel that includes a wheel rim having a cylindrical shape and a wheel disc provided on an inner peripheral side of the wheel rim. The method includes forming a workpiece of the vehicle wheel by casting or forging, the workpiece being a metal alloy workpiece; cutting a part of the workpiece to form a cut surface; coating, with a colored paint, the cut surface, an edge where the cut surface intersects a surface of the workpiece, and at least a portion around the edge in the surface of the workpiece; and chamfering the edge to form a bright surface where the workpiece is exposed, after coating the cut surface, the edge, and at least the portion around the edge.

A method manufactures a vehicle wheel that includes a wheel rim having a cylindrical shape and a wheel disc provided on an inner peripheral side of the wheel rim. The method includes forming a workpiece of the vehicle wheel by casting or forging, the workpiece being a metal alloy workpiece; cutting a part of the workpiece to form a cut surface; coating, with a colored paint, the cut surface, an edge where the cut surface intersects a surface of the workpiece, and at least a portion around the edge in the surface of the workpiece; and chamfering the edge to form a bright surface where the workpiece is exposed, after coating the cut surface, the edge, and at least the portion around the edge.

A method for manufacturing a vehicle wheel is a method for manufacturing a vehicle wheel including a wheel rim having a substantially cylindrical shape and a wheel disc provided on an inner peripheral side of the wheel rim. The method includes forming a workpiece of the vehicle wheel by casting or forging, the workpiece being a light metal workpiece; cutting a part of the workpiece to form a cut surface; coating, with a colored paint, the cut surface, an edge where the cut surface intersects a surface of the workpiece, and at least a portion around the edge in the surface of the workpiece; and chamfering the edge to form a bright surface where the workpiece is exposed, after coating the cut surface, the edge, and at least the portion around the edge.

A method for manufacturing a vehicle wheel is a method for manufacturing a vehicle wheel including a wheel rim having a substantially cylindrical shape and a wheel disc provided on an inner peripheral side of the wheel rim. The method includes forming a workpiece of the vehicle wheel by casting or forging, the workpiece being a light metal workpiece; cutting a part of the workpiece to form a cut surface; coating, with a colored paint, the cut surface, an edge where the cut surface intersects a surface of the workpiece, and at least a portion around the edge in the surface of the workpiece; and chamfering the edge to form a bright surface where the workpiece is exposed, after coating the cut surface, the edge, and at least the portion around the edge.

In a brake-disc intermediate product, a corrugated portion is molded using an upper mold and a lower mold. The brake-disc intermediate product is set in a mold, the mold has a slope corresponding to the corrugated portion, and an angular portion formed along the outer circumferential edge of the corrugated portion is in contact with the slope in a state where the brake-disc intermediate product is set in the mold. The angular portion in contact with the slope is deformed by pressing the brake-disc intermediate product in a direction of the mold, to mold a chamfer portion. The slope is formed so that a chamfering angle formed with respect to an inner bottom surface of the mold is larger at a portion in contact with the concave portion than a chamfering angle at a portion in contact with the convex portion.

In a brake-disc intermediate product, a corrugated portion is molded using an upper mold and a lower mold. The brake-disc intermediate product is set in a mold, the mold has a slope corresponding to the corrugated portion, and an angular portion formed along the outer circumferential edge of the corrugated portion is in contact with the slope in a state where the brake-disc intermediate product is set in the mold. The angular portion in contact with the slope is deformed by pressing the brake-disc intermediate product in a direction of the mold, to mold a chamfer portion. The slope is formed so that a chamfering angle formed with respect to an inner bottom surface of the mold is larger at a portion in contact with the concave portion than a chamfering angle at a portion in contact with the convex portion.

This disc rotor has a hat portion having a cylindrical portion and a sliding plate portion having an insertion hole into which the cylindrical portion is inserted, being connected together with the hat portion in a state in which the cylindrical portion protrudes from the insertion hole. The coupling is achieved by pinching an inner peripheral edge of the sliding plate portion between a first portion and a second portion that are formed in the cylindrical portion. The second portion is formed by plastically deforming an outer peripheral side of the cylindrical portion toward the first portion.

This disc rotor has a hat portion having a cylindrical portion and a sliding plate portion having an insertion hole into which the cylindrical portion is inserted, being connected together with the hat portion in a state in which the cylindrical portion protrudes from the insertion hole. The coupling is achieved by pinching an inner peripheral edge of the sliding plate portion between a first portion and a second portion that are formed in the cylindrical portion. The second portion is formed by plastically deforming an outer peripheral side of the cylindrical portion toward the first portion.