A shaving head that doubles as breaking mechanism to break a safety razor blade into two pieces to form a 2-blade shaving razor. The shaving head includes a front component having a retention guide, a first position stop and a second position stop at a distance offset from the first position stop. The shaving head further includes a back component having a blade slot configured to receive a first blade portion and a second blade portion formed from breaking a double-edge safety razor blade such that the first blade portion has a different width compared to the second blade portion. The retention guide is configured to retain the first blade portion and the second blade portion in the blade slot responsive to the retention guide being at least partially inserted into the blade slot. The sharp shaving edges once installed form a shaving angle between 5 and 30 degrees, where the shaving angle is determined by where the blade is broken.

A shaving head that doubles as breaking mechanism to break a safety razor blade into two pieces to form a 2-blade shaving razor. The shaving head includes a front component having a retention guide, a first position stop and a second position stop at a distance offset from the first position stop. The shaving head further includes a back component having a blade slot configured to receive a first blade portion and a second blade portion formed from breaking a double-edge safety razor blade such that the first blade portion has a different width compared to the second blade portion. The retention guide is configured to retain the first blade portion and the second blade portion in the blade slot responsive to the retention guide being at least partially inserted into the blade slot. The sharp shaving edges once installed form a shaving angle between 5 and 30 degrees, where the shaving angle is determined by where the blade is broken.

A shaving head that doubles as breaking mechanism to break a safety razor blade into two pieces to form a 2-blade shaving razor. The shaving head includes a front component having a retention guide, a first position stop and a second position stop at a distance offset from the first position stop. The shaving head further includes a back component having a blade slot configured to receive a first blade portion and a second blade portion formed from breaking a double-edge safety razor blade such that the first blade portion has a different width compared to the second blade portion. The retention guide is configured to retain the first blade portion and the second blade portion in the blade slot responsive to the retention guide being at least partially inserted into the blade slot. The sharp shaving edges once installed form a shaving angle between 5 and 30 degrees, where the shaving angle is determined by where the blade is broken.

A shaving head that doubles as breaking mechanism to break a safety razor blade into two pieces to form a 2-blade shaving razor. The shaving head includes a front component having a retention guide, a first position stop and a second position stop at a distance offset from the first position stop. The shaving head further includes a back component having a blade slot configured to receive a first blade portion and a second blade portion formed from breaking a double-edge safety razor blade such that the first blade portion has a different width compared to the second blade portion. The retention guide is configured to retain the first blade portion and the second blade portion in the blade slot responsive to the retention guide being at least partially inserted into the blade slot. The sharp shaving edges once installed form a shaving angle between 5 and 30 degrees, where the shaving angle is determined by where the blade is broken.

A method for manufacturing a razor cartridge component comprises continuously feeding an elongated band of material, separating one or more blade support elements from the elongated band of material, stabilizing the one or more separated blade support elements in a stationary position; providing one or more razor blades; and laser welding the one or more razor blades to respective ones of the stabilized one or more blade support elements.

A razor blade has a first and a second portion. The first portion has a cutting edge at an exterior end and is angled relative to the second portion by a bending process. A bent region that can be arcuate is intermediate the first and second portions. The razor blade is manufactured from martensitic stainless steel being mostly iron and having (by weight): 0.40 to 0.60% C; 0.30 to 0.55% Si; 0.70 to 0.90% Mn; 13.0 to 14.0% Cr; 0.50 to 1.0% Mo; and 0.03 to 0.2%, more preferably 0.03-0.1% N.

A method of manufacturing a razor blade by providing a razor blank strip having an edge. The razor blank strip is hardened to a hardness greater than 600HV. A pre-bending zone that is spaced apart from an edge of the razor blank is melted with a laser beam. The pre-bending zone is cooled after melting to form a re-solidification portion. The razor blank strip is segmented into individual blades. The individual blades are bent in the pre-bending zone.

A method of manufacturing a razor head component that includes the steps of providing a strip of material elongated along a first direction (X), the strip having first and second rounded extremities parallel with the first direction (X). The strip includes a first portion having a first extremity, a second portion having a second extremity, and an intermediate portion intermediate the first and second portions, bending the intermediate portion of at least a part of the strip about a bending axis, and fixing a razor blade onto the second portion of the part.

A method for making a bent razor blade is disclosed. The method includes: providing an elongated strip of stainless steel that can be 0.076 mm thick; hardening the strip; providing a cutting edge along an edge of the strip and providing coating(s) on the cutting edge. The stainless steel has a carbon content less than 0.60% and preferably between 0.45% and 0.55% by weight. The strip is separated lengthwise into discrete razor blades. The bent portion of the razor blade is then formed using a swivel bending process.

A shaving head that doubles as breaking mechanism to break a safety razor blade into two pieces to form a 2-blade shaving razor. The shaving head includes a front component having a retention guide, a first position stop and a second position stop at a distance offset from the first position stop. The shaving head further includes a back component having a blade slot configured to receive a first blade portion and a second blade portion formed from breaking a double-edge safety razor blade such that the first blade portion has a different width compared to the second blade portion. The retention guide is configured to retain the first blade portion and the second blade portion in the blade slot responsive to the retention guide being at least partially inserted into the blade slot. The sharp shaving edges once installed form a shaving angle between 5 and 30 degrees, where the shaving angle is determined by where the blade is broken.