An automatic machine for producing reinforcement blanks, in particular of the type of reinforcement chairs, the automatic machine comprising two outer moulding units (A, A′) and two inner moulding units (B, B′), wherein each of the moulding units (A, A′ and B, B′) comprises a pair of mandrels—a movable mandrel (8, 5) and a stationary mandrel (7, 6) connected to a power mechanism (11, 2). A method for producing reinforcement chairs from reinforcement sections comprising simultaneously forming the two support legs of the reinforcement chair in mutually opposite directions by the two outer moulding units (A, A′) and then simultaneously forming the two vertical supports of the reinforcement chair by the two inner moulding units (B, B′).

An automatic machine for producing reinforcement blanks, in particular of the type of reinforcement chairs, the automatic machine comprising two outer moulding units (A, A′) and two inner moulding units (B, B′), wherein each of the moulding units (A, A′ and B, B′) comprises a pair of mandrels—a movable mandrel (8, 5) and a stationary mandrel (7, 6) connected to a power mechanism (11, 2). A method for producing reinforcement chairs from reinforcement sections comprising simultaneously forming the two support legs of the reinforcement chair in mutually opposite directions by the two outer moulding units (A, A′) and then simultaneously forming the two vertical supports of the reinforcement chair by the two inner moulding units (B, B′).

A processing device processes a frame-shaped workpiece which extends in a prescribed extension direction, and includes, integrally, a plate-shaped web surface portion, a plate-shaped first flange portion that bends and extends from one end of the web surface portion, and a plate-shaped second flange portion which bends from the other end of the web surface portion and extends in the opposite direction to the first flange portion. The processing device includes a shaping device which conveys the workpiece in the extension direction, and an exit side pinch roll device provided further downstream, in the workpiece conveying flow direction, than the shaping device. The exit side pinch roll device includes a first roll which presses a central region of an upper surface side of the web surface portion, and a second roll which presses a central region of a lower surface side of the web surface portion.

A system for rod bending for use in robotic spinal surgery, enabling the correct bending of a fusion rod to match the shape required to accurately pass through the heads of the pedicle screws. The system uses data generated by information provided to the robot by the surgeon's preoperative plan, optionally augmented by feedback from the robot control system of deviations encountered intraoperatively. Such deviations could occur, for example, when the surgeon decides intraoperatively on a different trajectory or even to skip screws on one vertebra, in which case, the robot will be commanded to perform the alternative procedure, with commensurate instructions relayed to the control system of the rod-bending machine. The system is also able to thin down the rod at predetermined locations along its length, adapted to be at selected intervertebral locations, for maintaining limited flexibility between vertebrae, instead of fixating them.

A system for rod bending for use in robotic spinal surgery, enabling the correct bending of a fusion rod to match the shape required to accurately pass through the heads of the pedicle screws. The system uses data generated by information provided to the robot by the surgeon's preoperative plan, optionally augmented by feedback from the robot control system of deviations encountered intraoperatively. Such deviations could occur, for example, when the surgeon decides intraoperatively on a different trajectory or even to skip screws on one vertebra, in which case, the robot will be commanded to perform the alternative procedure, with commensurate instructions relayed to the control system of the rod-bending machine. The system is also able to thin down the rod at predetermined locations along its length, adapted to be at selected intervertebral locations, for maintaining limited flexibility between vertebrae, instead of fixating them.

The invention relates to a bending device (2) for bending a rod-like or tubular workpiece (4), comprising a bending machine (6), which has a bending head (8), which is designed for bending the workpiece (4) in a forming process, and a control means (24), which controls the operation of the bending machine (6), a robot (10), which comprises a multi-joint arm (11) which can be adjusted by motors, having a gripper end (12), which is designed for gripping and holding the workpiece (4), and a control unit (22), which is designed to control the operation of the robot (10), wherein the control means (24) is designed to control the bending machine (6) and the robot (10) during the bending process. The control unit (22) of the robot (10) is switched, at least during the bending process, to a slave mode in which it receives control commands from the control means (24) of the bending machine (6), and the control means (24) of the bending machine (6), during the bending process, continuously issues setting specifications for the motor-adjustable multi-joint arm (11) and the gripper end (12) to the control unit (22) of the robot (10) which has been switched to slave mode and thereby controls the robot (10) to introduce the workpiece (4) into the bending head (8), to stabilize the workpiece during the forming process and to remove the workpiece from the bending head (8) after the forming process.

The invention relates to a bending device (2) for bending a rod-like or tubular workpiece (4), comprising a bending machine (6), which has a bending head (8), which is designed for bending the workpiece (4) in a forming process, and a control means (24), which controls the operation of the bending machine (6), a robot (10), which comprises a multi-joint arm (11) which can be adjusted by motors, having a gripper end (12), which is designed for gripping and holding the workpiece (4), and a control unit (22), which is designed to control the operation of the robot (10), wherein the control means (24) is designed to control the bending machine (6) and the robot (10) during the bending process. The control unit (22) of the robot (10) is switched, at least during the bending process, to a slave mode in which it receives control commands from the control means (24) of the bending machine (6), and the control means (24) of the bending machine (6), during the bending process, continuously issues setting specifications for the motor-adjustable multi-joint arm (11) and the gripper end (12) to the control unit (22) of the robot (10) which has been switched to slave mode and thereby controls the robot (10) to introduce the workpiece (4) into the bending head (8), to stabilize the workpiece during the forming process and to remove the workpiece from the bending head (8) after the forming process.

A NC machine for stretch bending and monitoring method for clamping force of round clamp thereof is invented, which includes a round head clamp, a hydraulic system and a clamping force monitoring device. The round head clamp includes a housing, an internal module arranged in the housing and a positioning member for positioning the internal module in the housing. The hydraulic system includes a hydraulic rod and a hydraulic ram for pushing the hydraulic rod. The clamping force monitoring device includes a sensor and a data processing module. The present invention is suitable for the workpiece of different shapes and sizes. In this invention, the clamping force can be adjusted in real time when it needs to be changed, and this not only can avoid the problems of excessive energy consumption, excessive clamping marks and damage of the workpiece, but also save energy and protect the workpiece.

A method for precision forming by continuous free bending starts with establishing a correlation equation of a continuous axis f(x) to a bending radius R and determining a bending radius R at a real-time location in the axis. Based on the free bending technique, the method further involves establishing a correlation model of a real-time bending radius R of a tube to an eccentric distance U of a bending die and hence correlations of the equation of the axis to free bending parameters, and constructing a complete correlation model among f(x), R, U, and t based on a relational equation of an eccentric distance U to movement time t of the bending die to enable the precision forming of a complex component by continuous bending. Accordingly, the production efficiency can be improved.

An automatic machine for producing reinforcement blanks, in particular of the type of reinforcement chairs, the automatic machine comprising two outer moulding units (A, A′) and two inner moulding units (B, B′), wherein each of the moulding units (A, A′ and B, B′) comprises a pair of mandrels—a movable mandrel (8, 5) and a stationary mandrel (7, 6) connected to a power mechanism (11, 2). A method for producing reinforcement chairs from reinforcement sections comprising simultaneously forming the two support legs of the reinforcement chair in mutually opposite directions by the two outer moulding units (A, A′) and then simultaneously forming the two vertical supports of the reinforcement chair by the two inner moulding units (B, B′).