This cooling device includes a first cooling mechanism and a second cooling mechanism. The first cooling mechanism includes a first nozzle disposed to be aligned with a heating coil on a downstream side and whose injection direction of a refrigerant is a first injection direction, a second nozzle disposed to be aligned with the first nozzle on a downstream side and whose injection direction of the refrigerant is a second injection direction intersecting the first injection direction, a first valve selectively switching a supply destination of the refrigerant between one and the other of the first nozzle and the second nozzle, and a first control unit controlling the first valve. The second cooling mechanism includes a third nozzle disposed on a side opposite to the first nozzle and the second nozzle with the extension line sandwiched therebetween and whose injection direction of the refrigerant is a third injection direction forming an angle of 20 degrees or more and 70 degrees or less with respect to a bent inner circumferential surface of a bent portion.

The present disclosure is directed to remedying a non-conforming feature of an aluminum alloy part. A method may include identifying a yield strength as a function of temperature for a designation of the aluminum alloy part, determining a stress to be applied to the feature to re-form the non-conforming feature to within a dimensional tolerance, correlating the stress to the identified yield strength to determine a process temperature of the part upon applying the stress to the feature, determining a time duration for applying the stress to the feature at the determined process temperature, and applying the stress to the feature of the part, the feature being restrained to oppose the stress, while heating the feature to the determined process temperature, and maintaining the application of the stress and the heat to the feature for the time duration in order to reform the restrained feature to within the dimensional tolerance.

A free-bending forming apparatus for a tubular component using differential temperatures and a method thereof are disclosed. The apparatus includes an isothermal heating device and a heating device for the differential temperatures. The isothermal heating device is configured to preheat an inside and an outside of a bending section of the tubular component to a predetermined temperature to form a preheated bending section before bending and forming. The heating device for the differential temperatures is configured to heat the inside and the outside of the preheated bending section of the tubular component respectively to different temperatures, and the temperature at the outside is higher than that at the inside. The heating device for the differential temperatures is provided between a pressing device and a guiding mechanism, and the isothermal heating device is provided between the pressing device and the heating device for the differential temperatures.

A method for manufacturing a bent member, the method includes feeding an elongated steel material in a longitudinal direction with one end portion of the steel material as a head, performing high-frequency induction heating to one portion of the steel material in the longitudinal direction by being supplied high-frequency power to form a high-temperature portion, bending the steel material by applying a bending moment in an arbitrary direction to the high-temperature portion to form a bent portion, and injecting a cooling medium to the bent portion to cool the bent portion. The bending includes forming the bent portion having a ratio R/W which is equal to or lower than a predetermined value, where the ratio R/W is a ratio obtained by dividing a bending radius R [mm] of the bent portion on a centroid line of the steel material by a dimension W [mm] in a bend direction in a cross-section of the steel material orthogonal to the centroid line, slowing down a feeding speed of the steel material less than V1, where the V1 is the feeding speed of the steel material while forming the bent portion having the ratio R/W which is more than the predetermined value, and reducing the high-frequency power supplied while forming the high-temperature portion less than Q1, where the Q1 is the high-frequency power supplied while forming the bent portion having the ratio R/W which is more than the predetermined value.

Machine for bending at least one longitudinal cylindrical pipe, the bending machine having at least one heating module configured so as to heat a longitudinal cylindrical pipe and at least one deformation module configured so as to deform a longitudinal portion of a longitudinal cylindrical pipe in order to bend it, said heating module having a plurality of heating units, each heating unit can include a peripheral heating body defining an internal opening adapted to allow the passage of a longitudinal portion of a longitudinal cylindrical pipe to be heated.

Disclosed are differential temperature push bending method and device for tube with small bending radius, the device comprising: a push bending die, core, fillers and pushers, wherein the core and the fillers are both arranged in a bending chamber of the push bending die, an inlet and an outlet end of the push bending die are respectively provided with a front guiding sleeve and a rear guiding sleeve, the pusher in the front guiding sleeve abuts against a plurality of fillers, and the pusher in the rear guide sleeve abuts against the core. A heat rod is provided at an outer end of the bending chamber. The present disclosure adopts differential temperature type push bending, flow performance of the tube blank at the outer corner of the die can be improved, and the material can be timely fed to prevent excessive stretching and thinning of the outer material.

In one embodiment, a method for manufacturing a pipe bend is disclosed, comprising: heating, with an induction coil, a first annular band of a wall of a first end portion of a moving pipe; directing quenching fluid toward an outer and inner surface of the first annular band; heating a second annular band of a wall of a bend portion of the moving pipe; directing the quenching fluid toward an outer and inner surface of the second annular band; decreasing a speed of the pipe while moving the induction coil from stationary and maintaining a relative speed between the pipe and the induction coil substantially constant; heating a third annular band of a wall of a second end portion of the pipe while moving the induction coil; and directing the quenching fluid toward an outer surface and an inner surface of the third annular band while moving the induction coil.

The present disclosure is directed to remedying a non-conforming feature of an aluminum alloy part. A method may include identifying a yield strength as a function of temperature for a designation of the aluminum alloy part, determining a stress to be applied to the feature to re-form the non-conforming feature to within a dimensional tolerance, correlating the stress to the identified yield strength to determine a process temperature of the part upon applying the stress to the feature, determining a time duration for applying the stress to the feature at the determined process temperature, and applying the stress to the feature of the part, the feature being restrained to oppose the stress, while heating the feature to the determined process temperature, and maintaining the application of the stress and the heat to the feature for the time duration in order to reform the restrained feature to within the dimensional tolerance.

A method for warm forming an aluminum beam, such as an aluminum component for a vehicle, includes providing an extruded aluminum beam with a hollow cross-sectional shape. A portion of a forming die is heated to a desired temperature, so as to heat a portion of the aluminum beam in the die to a temperature below the artificial aging temperature of the aluminum beam. The heated aluminum beam is deformed to a desired shape with the die in a direction transverse to a length of the aluminum beam.

A process to plastically deform a metallic tubular member includes heating a portion of the tubular member to at least 350 degrees Celsius, performing a feeding operation on the tubular member by applying axial force to one end of the tubular member to plastically deform a primary deformed portion of the tubular member, and subsequently creating one of a bent portion in the tubular member and a secondary deformed portion in the tubular member between the one end of the tubular member and the primary deformed portion.