A spring forming machine includes: a forming tool slide mechanism including a slider with a forming tool; a first lifting mechanism including a slider with a pitch tool; a second lifting mechanism including a slider with a cutting tool; a fixing base to which the wire feeder and the forming tool slide mechanism are attached; a lifting base to which the cored bar, the first lifting mechanism, and the second lifting mechanism are attached; a plurality of servo motors serving as drive sources; a controller controlling the servo motors; an individual drive control unit individually driving the servo motors; and an interlocking control unit that, when the servo motor of the lifting base is individually operated, interlocks the servo motors of the lifting base and the first lifting mechanism and, when the servo motor of the first lifting mechanism is individually operated, does not interlock the servo motors thereof.

A coiling machine includes a material guide, first pin, second pin, pitch tool, cutting tool, heating device, temperature sensor, and controller. A material is bent between the first pin and the second pin to form an arc part between the first pin and the second pin. The controller select control data corresponding to the temperature of the material from a plurality of control data corresponding to a processing temperature. Then, the positions of the first pin and the second pin are controlled such that a radius of curvature of the arc part increases when the temperature of the material increases, and the position of the cutting tool is controlled such that a gap between the center of curvature of the arc part and the cutting tool increases.

A spring forming machine includes: a forming tool slide mechanism including a slider with a forming tool; a first lifting mechanism including a slider with a pitch tool; a second lifting mechanism including a slider with a cutting tool; a fixing base to which the wire feeder and the forming tool slide mechanism are attached; a lifting base to which the cored bar, the first lifting mechanism, and the second lifting mechanism are attached; a plurality of servo motors serving as drive sources; a controller controlling the servo motors; an individual drive control unit individually driving the servo motors; and an interlocking control unit that, when the servo motor of the lifting base is individually operated, interlocks the servo motors of the lifting base and the first lifting mechanism and, when the servo motor of the first lifting mechanism is individually operated, does not interlock the servo motors thereof.

A coiling machine includes a laser heating machine configured to irradiate a wire formed into a helical shape with laser light to thereby heat a part of the wire, and cutting components configured to cut a portion of the wire after the irradiation of the laser light is stopped, a temperature of the portion being higher than before irradiated with the laser light.

Disclosed is a method for manufacturing a spring for a spring brake, including a shaping and cutting step f) including the following sub-steps: —f1) shaping a raw wire into a coil with a plurality of raw turns, the raw wire having: raw portions that extend from the end of the raw wire over at least one raw turn, and an intermediate portion between the raw portions, —f2) separating the first raw portion and the second raw portion of the raw wire by cutting, after implementing sub-step f1), and —f3) shaping a first tab (5), at a first end of the intermediate portion, after sub-step f1), and —f4) shaping a second tab (7), at a second end of the intermediate portion opposite the first end, after sub-step f1).

A coiling machine includes feed rollers for moving a wire, a wire guide, a first forming roller, a second forming roller, a pitch tool, a cutting mechanism, and a support mechanism for supporting the wire. The cutting mechanism includes a cutting rotor. The wire coming out of the wire guide is formed into a helical shape by the first forming roller, the second forming roller and the pitch tool. After one coil spring of a predetermined length is formed, the wire is cut by moving the cutting rotor in the radial direction of the wire. The cutting rotor cuts the wire supported by the support mechanism in the radial direction of the wire between the second forming roller and the pitch tool.

The present invention provides a spring manufacturing machine including a wire guide member configured to guide a wire along a conveying direction to a first base point or a second base point for forming a spring, and a pair of movable assemblies configured to allow the second base point to be located between the first base point and the pair of movable assemblies. Each of the movable assemblies comprises a mounting platform configured to move close to or away from the first base point or the second base point along the conveying direction. Each mounting platform has a recess, and two mounting platforms are adjacent to each other to allow their respective recesses to surround the second base point, so that the movement of the mounting platforms do not to interfere with operation at the second base point.

A spring forming apparatus is shown generally at 200, in which metal wire 220 is fed from a supply (not shown) by feed rollers 230, via irregularity-effecting rollers 240 to a forming station 250. The forming station comprises a first deflector 260 and a second deflector 270. When the spring S is complete, it separates automatically from the rest of the wire 220 due to the presence of an irregularity 280, without the need for a cutter device.

A spring manufacturing machine comprises a coiling mandrel fixed to a wall and protruding from the wall, and a cutting device that has a slider movable in a direction inclined with respect to the axis of the coiling mandrel and a blade attached to the slider, and cuts a bent wire in cooperation with the coiling mandrel. Preferably, the coiling mandrel protrudes orthogonally to the wall, and the cutting device is attached to the wall in a posture inclined with respect to the wall.

Disclosed is a method for manufacturing a spring for a spring brake, including a shaping and cutting step f) including the following sub-steps: f1) shaping a raw wire into a coil with a plurality of raw turns, the raw wire having: raw portions that extend from the end of the raw wire over at least one raw turn, and an intermediate portion between the raw portions, f2) separating the first raw portion and the second raw portion of the raw wire by cutting, after implementing sub-step f1), and f3) shaping a first tab (5), at a first end of the intermediate portion, after sub-step f1), and f4) shaping a second tab (7), at a second end of the intermediate portion opposite the first end, after sub-step f1).