Automated height control and coil formation in wire rod mills are described within, where improvements in vision systems and smart sensors are leveraged to enable real-time control of both coil formation and coil height, without the need for secondary inspection and operator input from the pulpit.

Automated height control and coil formation in wire rod mills are described within, where improvements in vision systems and smart sensors are leveraged to enable real-time control of both coil formation and coil height, without the need for secondary inspection and operator input from the pulpit.

Method for press-rolling a mainspring, from a wire comprising a pre-formed eye, utilising a roller press comprising a first support and guide means exerting a force on the wire in a first contact area located between a second and a third contact area comprised in a second and a third support and guide means, in order to wind, beyond the eye, an accumulation area with an opposite curvature to that of the eye, and wherein, as the wire advances, the position of the first contact area is gradually moved away from the second and third contact areas, to vary the press-rolling radius from a first minimum value to a second maximum value at a neck junction between the accumulation area and the eye.

Method for press-rolling a mainspring, from a wire comprising a pre-formed eye, utilising a roller press comprising a first support and guide means exerting a force on the wire in a first contact area located between a second and a third contact area comprised in a second and a third support and guide means, in order to wind, beyond the eye, an accumulation area with an opposite curvature to that of the eye, and wherein, as the wire advances, the position of the first contact area is gradually moved away from the second and third contact areas, to vary the press-rolling radius from a first minimum value to a second maximum value at a neck junction between the accumulation area and the eye.

A method includes a spiral forming step causing a substantially linear elongated member, conveyed toward one side in a longitudinal direction of the elongated member by a pair of conveying rollers, to be engaged at one side in a second direction with a pressing member movable in the second direction so that a spiral body including the fixed coil part, the first movable coil part and the second movable coil part is formed from the linear elongated member. The spiral forming step is configured to control the position of the pressing member with respect to the second direction, based on a signal from a rotational speed sensor detecting the rotational speed of the conveying roller, a relationship between a position in the longitudinal direction of the elongated member that is engaged with the pressing member and the position in the circumferential direction after the spiral body is formed.

A method includes a spiral forming step causing a substantially linear elongated member, conveyed toward one side in a longitudinal direction of the elongated member by a pair of conveying rollers, to be engaged at one side in a second direction with a pressing member movable in the second direction so that a spiral body including the fixed coil part, the first movable coil part and the second movable coil part is formed from the linear elongated member. The spiral forming step is configured to control the position of the pressing member with respect to the second direction, based on a signal from a rotational speed sensor detecting the rotational speed of the conveying roller, a relationship between a position in the longitudinal direction of the elongated member that is engaged with the pressing member and the position in the circumferential direction after the spiral body is formed.

The invention relates to a method for producing a flat spiral spring, in particular a spring sheet for covering a cooling area of a piston of internal combustion engines, said spring sheet being formed at least as an annular disk-shaped segment (12), wherein a strip-shaped material (23) is fed to a bending device (27) that comprises at least one drum (29), said drum rotating about a rotational axis (31), and the strip-shaped material (23) is supplied in a tangential alignment to the lateral surface (36) of the drum (29) such that a lateral wall (20) which determines the thickness of the strip-shaped material (23) rests against at least some sections of a contact surface (37) on the lateral surface (36) of the drum (29). The contact surface (37) of the drum (29) has a radius which substantially corresponds to an internal radius of the strip-shaped material (23) to be bent into the segment (12), and at least one deflecting device (32) is aligned at a distance to the drum (29) such that the strip-shaped material (23) is guided in a forced manner between the drum (29) and the deflecting device (32), and the strip-shaped material (23) is bent so as to follow the drum (29) by means of the deflecting device.

The application provides methods for designing a pre-activated arch expander, methods and systems for manufacturing a pre-activated arch expander, and pre-activated arch expanders. The method for designing a pre-activated arch expander includes: determining a target arch expansion parameter based on a digital model of an initial dental jaw in an initial dental arch form; determining a digital model of a target dental jaw in a target dental arch form based on the digital model of the initial dental jaw and the target arch expansion parameter; and designing a digital model of a pre-activated arch expander based on the target arch expansion parameter and the digital model of the target dental jaw.

The application provides methods for designing a pre-activated arch expander, methods and systems for manufacturing a pre-activated arch expander, and pre-activated arch expanders. The method for designing a pre-activated arch expander includes: determining a target arch expansion parameter based on a digital model of an initial dental jaw in an initial dental arch form; determining a digital model of a target dental jaw in a target dental arch form based on the digital model of the initial dental jaw and the target arch expansion parameter; and designing a digital model of a pre-activated arch expander based on the target arch expansion parameter and the digital model of the target dental jaw.

A method for producing a flat spiral spring formed as an annular disk-shaped segment, wherein a strip-shaped material is supplied in a tangential alignment to the lateral surface of the drum such that a lateral wall which determines the thickness of the strip-shaped material rests against some sections of a contact surface on the lateral surface of the drum. The contact surface of the drum has a radius which substantially corresponds to an internal radius of the strip-shaped material, and at least one deflecting device is aligned at a distance to the drum such that the strip-shaped material is guided in a forced manner between the drum and the deflecting device, and the strip-shaped material is bent so as to follow the drum by means of the deflecting device.