Patent classifications
B21J1/04
Method for manufacturing a block forged swing check valve body with a fully encapsulated seat ring
A block forged swing check valve body includes a fully encapsulated seat ring. The swing check valve body includes a through hole and a chamber having a shelf portion defined by a D-shaped passageway. The shelf portion overlies an annular shoulder that encapsulates the valve seat. Methods for the manufacturing and use thereof are also provided.
METHOD FOR MANUFACTURING HOT-FORGED MEMBER
Provided is a method for manufacturing a hot-forged member, the method enabling efficient hot forging while preventing defects such as cracks even when a poor workability alloy is used as a material to be hot forged. A method for manufacturing a hot-forged member, comprising: a heating step of heating an unheated material for hot forging in a furnace to a hot forging temperature; a heat-resistant insulation material bonding step of bonding a heat-resistant insulation material to at least a part of a surface of a material for forging removed from the furnace to obtain a material to be hot forged; and a hot forging step of compressing a part or all of the material to be hot forged into a predetermined shape using any of a die, an anvil, and a tool.
Method for forming large-size QCr0.8 alloy tapered cylindrical ring
A method for forming a QCr0.8 alloy tapered cylindrical ring, including: heating a standard QCr0.8 alloy cylindrical part followed by upsetting and stretching at least twice to obtain a primary blank; heating the primary blank followed by upsetting and chamfering to obtain a secondary blank, where a diameter of a top end is greater than that of a bottom end; subjecting the secondary blank to backward extrusion to form a preform; machining the preform to remove a flash and a bottom residue; subjecting a bottom end of the preform to local bulging to enable a shape and a size thereof to match that of a drive roller in a forming tooling, so as to form a profiled ring blank; and rolling the profiled ring blank by a radial-axial ring rolling machine with the forming tooling to form the tapered cylindrical ring.
FORGING METHOD FOR HIGH-SILVER ALUMINUM ALLOY AND HIGH-SILVER ALUMINUM ALLOY FORGED PART
Disclosed is a forging method for a high-silver aluminum alloy and a high-silver aluminum alloy forged part are provided. The forging method comprises the following steps: heating the high-silver aluminum alloy to 440° C. to 500° C., and holding for 8 to 16 hours to obtain a blank; preheating a contact portion of a forging anvil, a tong or a die with the blank to 300° C. to 480° C., and holding in the process of transferring the blank to a press; carrying out six-upsetting six-stretching multidirectional forging deformation on the blank, thus obtaining a forging blank, wherein the final forging temperature is 360° C. to 400° C.; and carrying out forming forging treatment on the forging blank, and then carrying out solid solution treatment, residual stress elimination and artificial aging treatment in sequence.
FORGING METHOD FOR HIGH-SILVER ALUMINUM ALLOY AND HIGH-SILVER ALUMINUM ALLOY FORGED PART
Disclosed is a forging method for a high-silver aluminum alloy and a high-silver aluminum alloy forged part are provided. The forging method comprises the following steps: heating the high-silver aluminum alloy to 440° C. to 500° C., and holding for 8 to 16 hours to obtain a blank; preheating a contact portion of a forging anvil, a tong or a die with the blank to 300° C. to 480° C., and holding in the process of transferring the blank to a press; carrying out six-upsetting six-stretching multidirectional forging deformation on the blank, thus obtaining a forging blank, wherein the final forging temperature is 360° C. to 400° C.; and carrying out forming forging treatment on the forging blank, and then carrying out solid solution treatment, residual stress elimination and artificial aging treatment in sequence.
COLD WORK TOOL MATERIAL, COLD WORK TOOL AND METHOD FOR MANUFACTURING SAME
Provided is a cold work tool material capable of reducing dimensional changes which occur, due to heat treatment, in the longitudinal direction of the material during quenching and tempering. This cold work tool material is drawn through hot working, has an annealed structure including carbides, and is used after being quenched and tempered, wherein, in the annealed structure which is formed in a cross section parallel to a drawing direction due to the hot working of the cold work tool material, the standard deviation in the degree of orientation of carbides Oc, as determined by equation (1) below, is 6.0 or more for carbides having a circle equivalent diameter of 5.0 μm or greater as observed in the annealed structure in the cross section at right angle to a direction perpendicular to the drawing direction. Oc=D×θ . . . (1), where D represents the circle equivalent diameter (μm) of the carbide, and θ represents the angle (rad) between the major axis of an approximate ellipse of the carbide and the drawing direction. A cold work tool using the cold work tool material and a method for manufacturing the same are also provided.
Method for producing hot forged material
Provided is a method for producing a hot forged material capable of preventing the generation of double-barreling shaped forging defects. The method for producing a hot forged material, wherein both an upper die and a lower die are made of Ni-based super heat-resistant alloy and the method comprises a hot forging step of pressing a material for hot forging by the lower die and the upper die in the air to form the hot forged material, the method comprising: a raw material heating step of heating the material for hot forging in a furnace to a heating temperature within a range of 1025 to 1150° C.; a die heating step of heating the upper die and the lower die to a heating temperature within a range of 950 to 1075° C.; and a transferring step of transferring the material for hot forging onto the lower die by a manipulator after the completion of the raw material heating step and the die heating step, wherein a value obtained by subtracting the heating temperature of the upper die and the lower die from the heating temperature of the material for hot forging is 75° C. or more.
MOLD AND FORGING METHOD
A mold of the present disclosure is used when forging a billet having a rod shape, and the mold includes: a lower mold having a groove portion for housing the billet; an upper mold having a pressing portion engaged with the groove portion and that presses the billet; and a guide portion disposed in the groove portion or the pressing portion and that guides a flow of a material of the billet in a longitudinal direction of the billet. In a state in which the groove portion and the pressing portion are engaged, in a direction in which the groove portion extends, a protruding amount of a top portion of the guide portion to an inner side of the groove portion is larger than a protruding amount of end portions on both sides sandwiching the top portion of the guide portion to the inner side of the groove portion.
MOLD AND FORGING METHOD
A mold of the present disclosure is used when forging a billet having a rod shape, and the mold includes: a lower mold having a groove portion for housing the billet; an upper mold having a pressing portion engaged with the groove portion and that presses the billet; and a guide portion disposed in the groove portion or the pressing portion and that guides a flow of a material of the billet in a longitudinal direction of the billet. In a state in which the groove portion and the pressing portion are engaged, in a direction in which the groove portion extends, a protruding amount of a top portion of the guide portion to an inner side of the groove portion is larger than a protruding amount of end portions on both sides sandwiching the top portion of the guide portion to the inner side of the groove portion.
Rotating-anode bearing and a rotating anode for an x-ray tube and a method for manufacturing a rotating-anode bearing for an x-ray tube
The disclosure relates to a rotating-anode bearing for an X-ray tube comprising a rotor shaft extending along a longitudinal axis from a first axial end to a second axial end and supported to be rotatable about the longitudinal axis; wherein the rotor shaft has an anode holder in the area of the first axial end; and the anode holder comprises a flange which has a larger diameter than at least an adjacent section of the rotor shaft. The rotating-anode bearing according to the disclosure wherein the rotor shaft together with the flange is made as an integrally forged part.