Riveted assemblies are provided that can include a substrate extending between two ends to define opposing substrate surfaces having a first opening extending between the opposing substrate surfaces; a metal-comprising substrate extending between two ends to define opposing metal-comprising substrate surfaces having a second opening extending between the opposing metal-comprising substrate surfaces. The riveted assemblies can further provide that the first and second openings complement one another when the substrate and metal-comprising substrate are engaged; and a rivet shaft extends through the openings and engages the substrate with the rivet head and the metal-comprising substrate with the rivet stop head, at least a portion of the stop head being mixed with, and forming a metallurgical bond with the metal-comprising substrate. Assemblies are provided that can include a rivet stop head mixed with, and metallurgically bonded with a metal-comprising substrate. Methods for affixing substrates to one another are also provided. The methods can include providing a substrate defining an opening configured to receive a rivet shaft; providing a metal-comprising substrate defining a complimentary opening; operatively engaging the substrates with the rivet shaft; and forming a stop head from the rivet shaft to affix the substrates. The method further includes that the stop head mixes with, and forms a metallurgical bond with the metal-comprising substrate. Methods for mixing materials to form a metallurgical bond are also provided. The methods can include forming a metallurgical bond between a stop head of a rivet and a metal-comprising substrate.

One illustrative embodiment of an end effector generally comprises a tip, a housing, and a main insert. The housing may include a housing neck, one or more housing sections, and an end section. A main insert may be positioned within the housing. One or more intermediate inserts may also be positioned in the housing, as may an end insert. During use, it is contemplated that the end effector will provide a user a more ergonomic and comfortable experience, requiring less effort from the user resulting in a less fatigue during use. Additionally, the illustrative embodiments of the end effector may be adjusted for optimal use in an infinite number of applications. Additionally, the locator ensures that the user properly locates the distal end of a rivet to create a uniform nugget as the distal end of the rivet is spread.

One illustrative embodiment of an end effector generally comprises a tip, a housing, and a main insert. The housing may include a housing neck, one or more housing sections, and an end section. A main insert may be positioned within the housing. One or more intermediate inserts may also be positioned in the housing, as may an end insert. During use, it is contemplated that the end effector will provide a user a more ergonomic and comfortable experience, requiring less effort from the user resulting in a less fatigue during use. Additionally, the illustrative embodiments of the end effector may be adjusted for optimal use in an infinite number of applications. Additionally, the locator ensures that the user properly locates the distal end of a rivet to create a uniform nugget as the distal end of the rivet is spread.

A method and rivet apparatus to rivet a workpiece comprises an upper riveting portion and a lower riveting portion. The lower riveting portion comprising a fixed base, support member, and a pin assembly. The pin assembly comprises a center pin, a forming pin, a first biasing member, an outer shroud, and a second biasing member. The center pin pushes against a tail of a rivet to deform the tail of the rivet. The forming pin, fixedly coupled to the support member, pushes against the tail of the rivet to deform the tail of the rivet. The first biasing member, disposed below the center pin, biases the center pin through the forming pin and away from the support member. The outer shroud encircles the forming pin and the center pin. The second biasing member, disposed below the outer shroud, biases the outer shroud away from the support member.

A press-in fastener has from top to bottom: a head, a clinch feature, and a spiral, knurled shank. The fastener can hold two parts together by first clinching with a first metal panel, and then being pressed into a hole in a second, less ductile panel having a uniform interference between the knurled fastener shank and the hole. The knurled shank has a helix configuration that allows for use in non-ductile materials and eliminates the need for tapered holes and screws for applications that do not require disassembly.

A riveting system, for use in mechanically linking adjacent workpieces, including a rivet having a height greater than a sum of thicknesses, measured along a line of riveting, of the workpieces being linked, so that the rivet can pass fully through the workpieces. The system also includes a riveting die, which may be a separate product. The die includes a protrusion extending from a peak toward a transition point; and a trough having a trough surface. The trough surface includes a trough inner wall, extending from the transition point to a trough bottom, and a trough outer wall, extending from the trough bottom to a trough outer edge. The technology also includes computerized systems for comparing a load-displacement profile of riveting to a pre-set profile to determine whether the riveting was performed properly.

A riveting system, for use in mechanically linking adjacent workpieces, including a rivet having a height greater than a sum of thicknesses, measured along a line of riveting, of the workpieces being linked, so that the rivet can pass fully through the workpieces. The system also includes a riveting die, which may be a separate product. The die includes a protrusion extending from a peak toward a transition point; and a trough having a trough surface. The trough surface includes a trough inner wall, extending from the transition point to a trough bottom, and a trough outer wall, extending from the trough bottom to a trough outer edge. The technology also includes computerized systems for comparing a load-displacement profile of riveting to a pre-set profile to determine whether the riveting was performed properly.

A self-piercing rivet element is provided with a body part having a thread cylinder and with a hollow rivet section to be pressed into an as yet unpierced component. In this arrangement, the rivet section is designed to be at least regionally dilatable by means of a die button and tapers in the direction of the central longitudinal axis and away from the body part. The hollow rivet section has, in the region of the transition to the body part, a diameter, which is larger than the outer diameter of the thread cylinder. Furthermore, the rivet section has a closed peripheral wall and an opening at its free end which corresponds at least substantially in diameter to the core diameter of the thread cylinder. Furthermore a component assembly, a method for the manufacture of the component assembly and the die button are claimed.

A die changing apparatus comprises a first die support for supporting a plurality of dies, the die support having first and second die supporting portions which are spaced from one another. The die support is movable so that either the first die supporting portion or the second die supporting portion are locatable at a first transfer position. There is also provided a transfer arrangement comprising a first grip portion configured to grip a die from one of the first and second die supporting portions when said one of the first and second die supporting portions is located at the first transfer position, and thereby remove said gripped die from the first die support. The transfer arrangement is movable, independently of the die support, between a first configuration in which the first grip portion can grip said die from said one of the first and second die supporting portions when said one of the first and second die supporting portions is located at the first transfer position, and a second configuration in which the first grip portion can release said die and pass it to a second die support of a rivet setter located at a second transfer position.

A die changing apparatus comprises a first die support for supporting a plurality of dies, the die support having first and second die supporting portions which are spaced from one another. The die support is movable so that either the first die supporting portion or the second die supporting portion are locatable at a first transfer position. There is also provided a transfer arrangement comprising a first grip portion configured to grip a die from one of the first and second die supporting portions when said one of the first and second die supporting portions is located at the first transfer position, and thereby remove said gripped die from the first die support. The transfer arrangement is movable, independently of the die support, between a first configuration in which the first grip portion can grip said die from said one of the first and second die supporting portions when said one of the first and second die supporting portions is located at the first transfer position, and a second configuration in which the first grip portion can release said die and pass it to a second die support of a rivet setter located at a second transfer position.