A horizontal continuous casting apparatus includes a fluid supply pipe for supplying a lubricating fluid to the hollow portion of the mold, which is arranged on one end side of the mold; and, a cooling water cavity for accommodating cooling water cooling an inner peripheral surface of the hollow portion of the mold, which is formed outside the inner peripheral surface, wherein the inner peripheral surface and the inner bottom surface of the cooling water cavity facing the inner peripheral surface form parallel surfaces with each other, and a cooling wall of the mold between the inner peripheral surface and the inner bottom surface is formed so that the heat flux value per unit area from the molten aluminum alloy to the cooling water is 10×10.sup.5 W/m.sup.2 or more.

Process control of intense stirring along a solidification front and adjustments in casting speeds during direct chill casting of 7xxx series alloys can decrease an ingot’s cracking susceptibility. Intense stirring control is used to reduce the thickness of the solidification front, promote agglomeration of hydrogen gas rejected at the solidification front, remove impurities rejected at the solidification front, and improve grain size. Intense stirring control is used to operate at faster casting speeds without risk of increasing the thickness of the solidification front. Optional reheating during casting to promote dispersoid formation is used to generate a high-strength zone of dispersoid-strengthened solidified metal in the outer periphery of the ingot, which can further decrease the ingot’s susceptibility to cracking.

A direct chill casting mold system includes a mold and at least one coolant bar. The mold defines a casting cavity having a casting axis along which a metal product moves during a casting process. The at least one coolant bar includes a plurality of nozzles, and the at least one coolant bar is configured to dispense a coolant via the plurality of nozzles onto a periphery of the metal product after the metal product has passed through the mold. In various aspects, the at least one coolant bar is movable relative to the casting axis.

A direct chill casting mold system includes a mold and at least one coolant bar. The mold defines a casting cavity having a casting axis along which a metal product moves during a casting process. The at least one coolant bar includes a plurality of nozzles, and the at least one coolant bar is configured to dispense a coolant via the plurality of nozzles onto a periphery of the metal product after the metal product has passed through the mold. In various aspects, the at least one coolant bar is movable relative to the casting axis.

Provided herein is a system, apparatus, and method for continuous casting of metal, and more particularly, to a mechanism for controlling the shape of a direct chill casting mold to dynamically control a profile of an ingot cast from the mold during the casting process. Embodiments may provide an apparatus for casting material including: first and second opposing side walls; first and second end walls extending between the first and second side walls, where the first and second opposing side walls and the first and second opposing end walls form a generally rectangular shaped mold cavity. At least one of the first and second opposing side walls may include two or more contact regions, where each of the two or more contact regions may be configured to be displaced relative to a straight line along the side wall.

Provided herein is a system, apparatus, and method for continuous casting of metal, and more particularly, to a mechanism for controlling the shape of a direct chill casting mold to dynamically control a profile of an ingot cast from the mold during the casting process. Embodiments may provide an apparatus for casting material including: first and second opposing side walls; first and second end walls extending between the first and second side walls, where the first and second opposing side walls and the first and second opposing end walls form a generally rectangular shaped mold cavity. At least one of the first and second opposing side walls may include two or more contact regions, where each of the two or more contact regions may be configured to be displaced relative to a straight line along the side wall.

This method for balancing a flow of liquid steel into a casting mold, in which the steel is introduced into the casting mold from a tundish through a protective nozzle which opens below the steel level into the casting mold, comprises the following steps: a) acquiring a set of characteristics of the flow in the casting mold, b) comparing the flow characteristics acquired in the previous step with a predefined model and determining the adjustment actions to take in order to balance the flow, and c) adjusting the flow.

This method for balancing a flow of liquid steel into a casting mold, in which the steel is introduced into the casting mold from a tundish through a protective nozzle which opens below the steel level into the casting mold, comprises the following steps: a) acquiring a set of characteristics of the flow in the casting mold, b) comparing the flow characteristics acquired in the previous step with a predefined model and determining the adjustment actions to take in order to balance the flow, and c) adjusting the flow.

A high-strength thin-gauge checkered steel plate/strip and a manufacturing method therefor, wherein residual elements such as Sn and Cu in steel scrap are fully utilized as alloy elements in the smelting of molten steel, and the steel has selectively added micro-alloy elements such as B; during the smelting process, the alkalinity of the slag, the types of inclusion in the steel and the melting point thereof, the content of free oxygen and the content of soluble aluminum (Als) in the molten steel are controlled; and twin-roll thin-strip continuous casting is performed to cast a cast strip (11); after exiting crystallization rollers (8a, 8b), the cast strip (11) directly enters a lower sealed chamber (10) containing a non-oxidizing atmosphere, and enters an online rolling machine (13) in a sealed manner so as to undergo hot rolling, then after rolling, the strip steel is cooled by means of air atomization. The resultant steel roll can be used directly as hot-rolled checkered plate/strip, or as a finished checkered plate/strip after being cut and finished, and is widely applicable to the fields of architecture, mechanical production, automobile, bridges, transportation, ship building, etc.

A high-strength thin-gauge checkered steel plate/strip and a manufacturing method therefor, wherein residual elements such as Sn and Cu in steel scrap are fully utilized as alloy elements in the smelting of molten steel, and the steel has selectively added micro-alloy elements such as B; during the smelting process, the alkalinity of the slag, the types of inclusion in the steel and the melting point thereof, the content of free oxygen and the content of soluble aluminum (Als) in the molten steel are controlled; and twin-roll thin-strip continuous casting is performed to cast a cast strip (11); after exiting crystallization rollers (8a, 8b), the cast strip (11) directly enters a lower sealed chamber (10) containing a non-oxidizing atmosphere, and enters an online rolling machine (13) in a sealed manner so as to undergo hot rolling, then after rolling, the strip steel is cooled by means of air atomization. The resultant steel roll can be used directly as hot-rolled checkered plate/strip, or as a finished checkered plate/strip after being cut and finished, and is widely applicable to the fields of architecture, mechanical production, automobile, bridges, transportation, ship building, etc.