B22D11/0622

Production apparatus and method for preparing metal clad plate in short process

A production apparatus for short-process metal composite plate manufacturing, the apparatus including a metal supply device including an uncoiler (1), pinch roll (2), shot blasting machine (3), welding device (4), welding pinch roll (5), induction heating apparatus (6), metal delivery machine (7), two crystallization cooling rolls (8), secondary cooling leveling roll (9), rolling mill pinch roll (10), rolling mill (11), on-line cooling apparatus (12), straightener (13), and at least one of a dividing shear (14) and a recoiling machine (15). Also disclosed is a production method for short-process metal composite plate manufacturing. The apparatus and method combine continuous casting, rolling, and heat-treating means for single material production with continuous and large-scale production of composite plate strips, and production efficiency of composite plates is sharply improved. Single-sided or double-sided composite plate production having different thickness specifications can be performed, the optional range of a base layer or cladding material is wide.

Method for reducing target surface features in continuous casting
11548062 · 2023-01-10 · ·

A method for reducing target surface features in continuously cast articles is described. The method can remove a target surface feature, such as a compositional variation or casting defect, from the continuously cast article by removing, before cold rolling, material from the continuously cast article surface.

High friction rolling of thin metal strip

Described herein are thin metal strips having hot rolled exterior side surfaces characterized as being primarily or substantially free of all prior austenite grain boundaries, or at least primarily or substantially free of all prior austenite grain boundaries, and including elongated surface structure. As a result, because the prior austenite grain boundaries are not primarily or substantially present, all such prior austenite grain boundaries are not susceptible to grain boundary etching due to acid etching or pickling. In particular examples, the thin metal strips undergo hot rolling performed with a coefficient of friction equal to or greater than 0.20 with or without use of lubrication.

Method for altering casting roll profile with the alteration of localized temperature

An apparatus for continuously casting thin strip has a pair of internally cooled counter-rotatable casting rolls having casting surfaces, the pair of casting rolls laterally positioned to form a gap at a nip between the casting rolls through which a thin metal strip can be cast, where the casting surface of each casting roll has a roll profile extending in an axial direction of the corresponding casting roll; a metal delivery system adapted to deliver molten metal above the nip to form a casting pool; and a temperature altering source external to the casting roll and having one or more zones configured to alter the casting roll profile of at least one of the pair of casting rolls by locally heating or cooling the casting roll.

NB MICROALLOYED HIGH STRENGTH HIGH HOLE EXPANSION STEEL AND PRODUCTION METHOD THEREFOR
20220389534 · 2022-12-08 · ·

Disclosed are a Nb microalloyed high strength high hole expansion steel and a production method therefor. The chemical ingredients of the steel in percentages by weight are as follows: 0.01-0.05% of C, 0.2-0.6% of Si, 0.8-1.5% of Mn, ≤0.02% of P, ≤0.005% of S, ≤0.008% of N, <0.001% of Als, ≤0.0050% of Ca, 0.01-0.08% of Nb, and optionally one or both of 0.1-0.6% of Cu and 0.005-0.04% of Sn, wherein Mn/S>250, total oxygen [O].sub.T is 0.007-0.020%, and the balance is Fe and inevitable impurities. In the present invention, microalloy elements such as Nb are selectively added, and the basicity of slag, the type and melting point of the inclusion in steel, the content of free oxygen in molten steel, and the content of acid-soluble aluminum Als during the smelting process are controlled, and then, a strip is cast by means of twin-roll thin strip continuous casting, and the strip directly enters a lower closed chamber in a non-oxidizing atmosphere and enters an online rolling mill for hot rolling in closed conditions, and after rolling, the strip steel is cooled by air atomization cooling, and finally, the produced steel coil can be used directly as a hot rolled plate or can be used after acid pickling and leveling.

FAULT DETECTION FOR ITERATIVE LEARNING CONTROL OF TIME-VARYING SYSTEMS

A twin roll casting system includes a pair of counter-rotating casting rolls having an adjustable nip therebetween, a casting roll controller configured to adjust the nip between the casting rolls in response to control signals; a cast strip sensor measuring a parameter of the cast strip and generating strip measurement signals; and an iterative learning control (ILC) controller receiving the strip measurement signals and providing control signals to the casting roll controller. The ILC controller includes a fault detection algorithm receiving the control signals and the strip measurement signals and generating a fault detection signal indicating when a fault condition is detected and an iterative learning control algorithm to generate the control signals. The fault detection algorithm indicates a fault condition when it detects the control signal exceeding an upper control saturation threshold or the ILC controller operating a state that is not guaranteed as stable.

HOT-ROLLED STEEL PLATE/STRIP FOR SULFURIC ACID DEW POINT CORROSION RESISTANCE AND MANUFACTURING METHOD THEREFOR
20220340993 · 2022-10-27 · ·

A hot-rolled steel plate/strip for sulfuric acid dew point corrosion resistance and manufacturing method therefor. In said method, elements such as Sn and Cu remaining in steel scrap are fully utilized to smelt molten steel, and micro-alloy elements such as Cr, Ti, and Sb are selectively added; in a smelting process, basicity of slag, types and melting points of inclusions in steel, and a free oxygen content and an acid-soluble aluminum (Als) content in molten steel are controlled, a cast strip (11) is casted by means of twin-roll strip continuous casting, the cast strip (11) exits from crystallization rolls (8a, 8b) and directly enters a lower closed chamer (10) having a non-oxidizing atmosphere, then enters, in a closed condition, an on-line rolling mill (13) for hot rolling, after rolling, strip steel is cooled by means of gas atomization cooling, and finally the strip steel is wound up. The steel can be widely applied to the fields of products, such as tobacco baking apparatuses, air preheater heat exchange elements in industries such as petroleum, chemical industry, electric power, and metallurgy, delivery pipe, flue, and stack manufacturing structural parts, and boiler preheater and economizer equipment, of which the use environments have requirements for sulfuric acid dew point corrosion resistance performance.

HIGH-STRENGTH THIN-GAUGE CHECKERED STEEL PLATE/STRIP AND MANUFACTURING METHOD THEREFOR
20220340994 · 2022-10-27 · ·

A high-strength thin-gauge checkered steel plate/strip and a manufacturing method therefor, wherein residual elements such as Sn and Cu in steel scrap are fully utilized as alloy elements in the smelting of molten steel, and the steel has selectively added micro-alloy elements such as B; during the smelting process, the alkalinity of the slag, the types of inclusion in the steel and the melting point thereof, the content of free oxygen and the content of soluble aluminum (Als) in the molten steel are controlled; and twin-roll thin-strip continuous casting is performed to cast a cast strip (11); after exiting crystallization rollers (8a, 8b), the cast strip (11) directly enters a lower sealed chamber (10) containing a non-oxidizing atmosphere, and enters an online rolling machine (13) in a sealed manner so as to undergo hot rolling, then after rolling, the strip steel is cooled by means of air atomization. The resultant steel roll can be used directly as hot-rolled checkered plate/strip, or as a finished checkered plate/strip after being cut and finished, and is widely applicable to the fields of architecture, mechanical production, automobile, bridges, transportation, ship building, etc.

Thermal cycling for austenite grain refinement

This application discloses thin metal strips and methods of making thin metal strip. Particular embodiments of such methods include cooling the thin metal strip to a temperature equal to or less than a bainite or a martensite start transformation temperature B.sub.S or M.sub.S to thereby form bainite and/or martensite, respectively, within the thin metal strip, reheating the thin metal strip to a reheat temperature equal to or greater than transformation temperature Ac.sub.3 and holding the thin metal strip at the reheat temperature for at least 2 seconds and thereby forming austenite within the thin metal strip with at least 75% of austenite grains having a grain size equal to or less than 15 μm, and rapidly recooling the thin metal strip to a temperature equal to or less than the martensite start transformation temperature M.sub.S and thereby providing finer martensite within the thin metal strip from a finer prior austenite.

Thin strip manufacture method

This thin strip manufacture method is a thin strip manufacture method for manufacturing a thin strip by supplying molten steel to a molten steel pool formed by a pair of rotating cooling drums and a pair of side weirs to form and grow a solidified shell on a peripheral surface of the cooling drums, wherein a pressing force P of the pair of the cooling drums is set so that the pressing force P (kgf/mm) of the pair of cooling drums, casting thickness D (mm), and radius R (m) of the cooling drums satisfy 0.90≤P×(D×R).sup.0.5≤1.30.