B22D11/0668

Production apparatus and method for preparing metal clad plate in short process

A production apparatus for short-process metal composite plate manufacturing, the apparatus including a metal supply device including an uncoiler (1), pinch roll (2), shot blasting machine (3), welding device (4), welding pinch roll (5), induction heating apparatus (6), metal delivery machine (7), two crystallization cooling rolls (8), secondary cooling leveling roll (9), rolling mill pinch roll (10), rolling mill (11), on-line cooling apparatus (12), straightener (13), and at least one of a dividing shear (14) and a recoiling machine (15). Also disclosed is a production method for short-process metal composite plate manufacturing. The apparatus and method combine continuous casting, rolling, and heat-treating means for single material production with continuous and large-scale production of composite plate strips, and production efficiency of composite plates is sharply improved. Single-sided or double-sided composite plate production having different thickness specifications can be performed, the optional range of a base layer or cladding material is wide.

Release Agent-Free Aluminium Strip Casting

A casting roller or belt for a revolving chill mould of a strip casting system for the manufacture of an aluminium alloy strip and a strip casting system for manufacturing an aluminium alloy strip comprising at least one revolving chill mould with a casting gap. A method for manufacturing an aluminium alloy strip by means of a strip casting system. The object of providing a casting roller or belt or a strip casting system, by means of which, adhesion to the casting roller or belt is avoided during strip casting and a low-segregation and crack-free aluminium alloy strip can be produced, in particular under industrial conditions, is achieved by a specific surface structure, in that the surface of the casting roller or belt has a roughness value Sa of more than 5 μm and an average peak count RPc(0.5 μm) of less than 42 cm.sup.−1.

PRODUCTION APPARATUS AND METHOD FOR PREPARING METAL CLAD PLATE IN SHORT PROCESS

A production apparatus for short-process metal composite plate manufacturing, comprising a metal supply device including an uncoiler (1), pinch roll (2), shot blasting machine (3), welding device (4), welding pinch roll (5), induction heating apparatus (6), metal delivery machine (7), two crystallization cooling rolls (8), secondary cooling leveling roll (9), rolling mill pinch roll (10), rolling mill (11), on-line cooling apparatus (12), straightener (13), and at least one of a dividing shear (14) and a recoiling machine (15). Also disclosed is a production method for short-process metal composite plate manufacturing. The apparatus and method combine continuous casting, rolling, and heat-treating means for single material production with continuous and large-scale production of composite plate strips, and production efficiency of composite plates is sharply improved. Single-sided or double-sided composite plate production having different thickness specifications can be performed, the optional range of a base layer or cladding material is wide.

Fe-based amorphous alloy ribbon manufacturing method, Fe-based amorphous alloy ribbon manufacturing device, and wound body of Fe-based amorphous alloy ribbon
10987729 · 2021-04-27 · ·

A method of manufacturing an Fe-based amorphous alloy ribbon includes forming a coated film of a molten alloy on a peripheral surface of a chill roll that has been subjected to polishing using a polishing brush roll, cooling the coated film on the peripheral surface, and then winding the Fe-based amorphous alloy ribbon, which has been peeled off by a peeling means, on a wind-up roll, to obtain a wound body of an Fe-based amorphous alloy ribbon. The polishing brush roll includes a roll axis member and a polishing brush that is equipped with a plurality of brush bristles and satisfies the following condition (1) and condition (2) while rotating axially in a reverse direction to the chill roll. Condition (1): Free length of brush bristles is more than 30 mm but no more than 50 mm. Condition (2): Density of brush bristles at the brush bristle tip is more than 0.30 bristles/mm.sup.2 but no more than 0.60 bristles/mm.sup.2.

METHOD FOR CASTING METAL STRIP WITH CROWN CONTROL

A method and apparatus of continuously casting thin strip by controlling roll crown is provided. The apparatus for continuously casting thin strip by controlling roll crown includes at least two expansion rings positioned within and adjacent a cylindrical tube and spaced within 450 mm of edge portions of the cast strip formed on opposite end portions of casting rolls during a casting campaign. Alternatively or in addition, the apparatus includes at least one expansion ring within the cylindrical tube at a position corresponding to center portions of the cast strip formed on the casting rolls during a casting campaign. Each expansion ring has at least one heating element and an insulating coating thereon and is adapted to increase in radial dimension causing the cylindrical tube to expand changing roll crown of the casting surfaces of the casting rolls and thickness profile of the cast strip during casting.

FE-BASED AMORPHOUS ALLOY RIBBON MANUFACTURING METHOD, FE-BASED AMORPHOUS ALLOY RIBBON MANUFACTURING DEVICE, AND WOUND BODY OF FE-BASED AMORPHOUS ALLOY RIBBON
20190358699 · 2019-11-28 · ·

A method of manufacturing an Fe-based amorphous alloy ribbon includes forming a coated film of a molten alloy on a peripheral surface of a chill roll that has been subjected to polishing using a polishing brush roll, cooling the coated film on the peripheral surface, and then winding the Fe-based amorphous alloy ribbon, which has been peeled off by a peeling means, on a wind-up roll, to obtain a wound body of an Fe-based amorphous alloy ribbon.

The polishing brush roll includes a roll axis member and a polishing brush that is equipped with a plurality of brush bristles and satisfies the following condition (1) and condition (2) while rotating axially in a reverse direction to the chill roll. Condition (1): Free length of brush bristles is more than 30 mm but no more than 50 mm. Condition (2): Density of brush bristles at the brush bristle tip is more than 0.30 bristles/mm.sup.2 but no more than 0.60 bristles/mm.sup.2.

Rapidly quenched Fe-based soft-magnetic alloy ribbon and its production method and core

A rapidly quenched Fe-based soft-magnetic alloy ribbon having wave-like undulations on a free surface, the wave-like undulations having transverse troughs arranged at substantially constant intervals in a longitudinal direction, and the troughs having an average amplitude D of 20 mm or less, is produced by a method comprising (a) keeping a transverse temperature distribution in a melt nozzle within 15 C. to have as small a temperature distribution as possible in a melt paddle of the alloy, and (b) forming numerous fine linear scratches on a cooling roll surface by a wire brush, thereby providing a ground surface of the cooling roll with an arithmetical mean (average) roughness Ra of 0.1-1 m and a maximum roughness depth Rmax of 0.5-10 m.

RAPIDLY QUENCHED FE-BASED SOFT-MAGNETIC ALLOY RIBBON AND ITS PRODUCTION METHOD AND CORE

A rapidly quenched Fe-based soft-magnetic alloy ribbon having wave-like undulations on a free surface, the wave-like undulations having transverse troughs arranged at substantially constant intervals in a longitudinal direction, and the troughs having an average amplitude D of 20 mm or less, is produced by a method comprising (a) keeping a transverse temperature distribution in a melt nozzle within 15 C. to have as small a temperature distribution as possible in a melt paddle of the alloy, and (b) forming numerous fine linear scratches on a cooling roll surface by a wire brush, thereby providing a ground surface of the cooling roll with an arithmetical mean (average) roughness Ra of 0.1-1 m and a maximum roughness depth Rmax of 0.5-10 m.

METHOD FOR CASTING METAL STRIP WITH CROWN CONTROL

A method and apparatus of continuously casting thin strip by controlling roll crown is provided. The apparatus for continuously casting thin strip by controlling roll crown includes at least two expansion rings positioned within and adjacent a cylindrical tube and spaced within 450 mm of edge portions of the cast strip formed on opposite end portions of casting rolls during a casting campaign. Alternatively or in addition, the apparatus includes at least one expansion ring within the cylindrical tube at a position corresponding to center portions of the cast strip formed on the casting rolls during a casting campaign. Each expansion ring has at least one heating element and an insulating coating thereon and is adapted to increase in radial dimension causing the cylindrical tube to expand changing roll crown of the casting surfaces of the casting rolls and thickness profile of the cast strip during casting.